BMW 8 Series e31 1990 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: BMW Model: 8 Series Chassis Code: E31 Year: 1990 Generation Generation Code: First Generation ๐ Introduction Market Position Market Segment: Luxury Grand Tourer (GT) Competitive Analysis Competitors Era: Competed with vehicles such as the Mercedes-Benz SL-Class (R129), Porsche 928, Jaguar XJS, and Ferrari 412. Key Features Design Philosophy: BMW's design language of the late 1980s and early 1990s, emphasizing aerodynamic efficiency, a long hood, and a distinctive kidney grille. The E31 was BMW's first V8 and V12 powered production car. Target Audience: Affluent buyers seeking a blend of performance, luxury, advanced technology, and sophisticated styling for high-speed cruising. ๐ Manual Details Coverage Coverage Areas: Fundamentals, Lubrication and Maintenance, Engine Management-Driveability, Engine, Ignition, Fuel System, Cooling System, Exhaust System and Emission Controls, Manual Transmission and Clutch, Automatic Transmission and Clutch, Driveshaft and Final Drive, Brakes, Suspension and Steering, Body and Interior, Electrical System, Index Page Count Estimated Page Count: Detailed page count not specified, but factory service manuals for this era are typically extensive, often exceeding 1000 pages across multiple volumes or sections. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine management, driveability, ignition system, fuel system, cooling system, exhaust system, emission controls. Drivetrain Systems: Manual transmission, automatic transmission, clutch systems (manual and automatic), driveshaft, final drive (differential). Chassis Systems: Brakes (hydraulic, anti-lock, parking brake), suspension (front and rear), steering system (power steering). Body Electrical Systems: Body and interior components, electrical system (wiring diagrams, components, troubleshooting). Procedures Included Maintenance Procedures: Scheduled maintenance, lubrication, fluid changes, filter replacements, inspection procedures. Repair Procedures: Detailed step-by-step repair instructions for all major vehicle systems, including engine overhaul, transmission rebuild, brake component replacement, suspension and steering linkage repair, electrical component diagnostics and replacement. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, component testing, electrical system diagnostics. Technical Data And Specifications: Torque specifications, clearances, fluid capacities, fluid types, electrical component resistance values, diagnostic trouble codes (DTCs). Technical Depth Technical Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complete engine rebuilds, transmission overhauls, and advanced electrical system diagnostics and repair. Suitable for professional technicians and experienced DIY enthusiasts. ๐ Manual Specifications File Format Printability: Yes (Printable) Searchability: PDF format generally allows for text search functionality if the OCR layer is present. Compatibility Operating Systems: WINDOWS and MAC Requirements Software Requirements: Adobe PDF Reader Delivery Delivery Method: Instant download after payment (PayPal or credit card). โ๏ธ Engine Specifications Primary Engine Engine Code 1990: M60B30 (3.0L V8), M60B40 (4.0L V8). The V12 (M70B50) was introduced later in the E31's lifecycle, typically from 1990/1991 for the 850i. Performance Horsepower 3.0L V8: Approx. 215 hp @ 5800 rpm (M60B30) Torque 3.0L V8: Approx. 214 lb-ft @ 4500 rpm (M60B30) Horsepower 4.0L V8: Approx. 296 hp @ 5800 rpm (M60B40) Torque 4.0L V8: Approx. 295 lb-ft @ 4500 rpm (M60B40) Horsepower 5.0L V12: Approx. 296 hp @ 5200 rpm (M70B50, for 850i) Torque 5.0L V12: Approx. 332 lb-ft @ 4100 rpm (M70B50, for 850i) Fuel System Fuel Delivery: Bosch Motronic engine management system with multi-point fuel injection (MPI). Engine Design Engine Layout: V8 (3.0L, 4.0L) or V12 (5.0L) Valvetrain: Dual Overhead Camshafts (DOHC), 4 valves per cylinder. ๐ง Transmission Standard Standard Transmission Type: 6-speed manual transmission (Getrag 420G) was an option on V8 models, but more commonly available on later models. Early 1990 models predominantly featured automatic transmissions. Optional Optional Transmission Type: 4-speed automatic transmission (ZF 4HP24 for V8 models) or 5-speed automatic transmission (ZF 5HP30 for V12 models). Features Automatic Transmission Modes: Often featured Sport and Comfort modes for adjustable driving characteristics. ๐ Dimensions Exterior Body Style: 2-door coupe Wheelbase Mm: 2,632 mm (103.6 in) Length Mm: 4,794 mm (188.7 in) Width Mm: 1,855 mm (73.0 in) Height Mm: 1,370 mm (53.9 in) Weights Curb Weight Kg Approx: 1700 - 1900 kg (depending on engine and equipment) ๐ก๏ธ Safety Features Ratings Safety Ratings Era: Specific official crash test ratings (like NHTSA or Euro NCAP) for this specific 1990 model year might be limited or unavailable by modern standards. However, BMW vehicles of this era were engineered with a focus on occupant safety for their time. Active Features Anti Lock Brakes: Standard, BMW's ABS system. Traction Control: ASC (Automatic Stability Control) was available on some models, particularly V12 variants. Passive Features Airbags: Driver's airbag was standard, passenger airbag became available on later models or as an option. Seatbelts: 3-point inertia-reel seatbelts with pre-tensioners were standard. Body Structure: Reinforced safety cage, crumple zones. ๐ก Technology Features Infotainment Infotainment System Era: Early 1990s technology. Typically featured a radio/cassette player, often with an optional CD player, and a trip computer. Navigation systems were very rudimentary or not widely available on early models. Climate Control: Automatic climate control with dual-zone temperature settings was...
Competed with vehicles such as the Mercedes-Benz SL-Class (R129), Porsche 928, Jaguar XJS, and Ferrari 412.
Key Features
Design Philosophy:
BMW's design language of the late 1980s and early 1990s, emphasizing aerodynamic efficiency, a long hood, and a distinctive kidney grille. The E31 was BMW's first V8 and V12 powered production car.
Target Audience:
Affluent buyers seeking a blend of performance, luxury, advanced technology, and sophisticated styling for high-speed cruising.
๐ Manual Details
Coverage
Coverage Areas:
Fundamentals, Lubrication and Maintenance, Engine Management-Driveability, Engine, Ignition, Fuel System, Cooling System, Exhaust System and Emission Controls, Manual Transmission and Clutch, Automatic Transmission and Clutch, Driveshaft and Final Drive, Brakes, Suspension and Steering, Body and Interior, Electrical System, Index
Page Count
Estimated Page Count:
Detailed page count not specified, but factory service manuals for this era are typically extensive, often exceeding 1000 pages across multiple volumes or sections.
Detailed step-by-step repair instructions for all major vehicle systems, including engine overhaul, transmission rebuild, brake component replacement, suspension and steering linkage repair, electrical component diagnostics and replacement.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, component testing, electrical system diagnostics.
Comprehensive, covering everything from basic fluid checks and filter changes to complete engine rebuilds, transmission overhauls, and advanced electrical system diagnostics and repair. Suitable for professional technicians and experienced DIY enthusiasts.
๐ Manual Specifications
File Format
Printability:
Yes (Printable)
Searchability:
PDF format generally allows for text search functionality if the OCR layer is present.
Compatibility
Operating Systems:
WINDOWS and MAC
Requirements
Software Requirements:
Adobe PDF Reader
Delivery
Delivery Method:
Instant download after payment (PayPal or credit card).
โ๏ธ Engine Specifications
Primary Engine
Engine Code 1990:
M60B30 (3.0L V8), M60B40 (4.0L V8). The V12 (M70B50) was introduced later in the E31's lifecycle, typically from 1990/1991 for the 850i.
Performance
Horsepower 3.0L V8:
Approx. 215 hp @ 5800 rpm (M60B30)
Torque 3.0L V8:
Approx. 214 lb-ft @ 4500 rpm (M60B30)
Horsepower 4.0L V8:
Approx. 296 hp @ 5800 rpm (M60B40)
Torque 4.0L V8:
Approx. 295 lb-ft @ 4500 rpm (M60B40)
Horsepower 5.0L V12:
Approx. 296 hp @ 5200 rpm (M70B50, for 850i)
Torque 5.0L V12:
Approx. 332 lb-ft @ 4100 rpm (M70B50, for 850i)
Fuel System
Fuel Delivery:
Bosch Motronic engine management system with multi-point fuel injection (MPI).
Engine Design
Engine Layout:
V8 (3.0L, 4.0L) or V12 (5.0L)
Valvetrain:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder.
๐ง Transmission
Standard
Standard Transmission Type:
6-speed manual transmission (Getrag 420G) was an option on V8 models, but more commonly available on later models. Early 1990 models predominantly featured automatic transmissions.
Optional
Optional Transmission Type:
4-speed automatic transmission (ZF 4HP24 for V8 models) or 5-speed automatic transmission (ZF 5HP30 for V12 models).
Features
Automatic Transmission Modes:
Often featured Sport and Comfort modes for adjustable driving characteristics.
๐ Dimensions
Exterior
Body Style:
2-door coupe
Wheelbase Mm:
2,632 mm (103.6 in)
Length Mm:
4,794 mm (188.7 in)
Width Mm:
1,855 mm (73.0 in)
Height Mm:
1,370 mm (53.9 in)
Weights
Curb Weight Kg Approx:
1700 - 1900 kg (depending on engine and equipment)
๐ก๏ธ Safety Features
Ratings
Safety Ratings Era:
Specific official crash test ratings (like NHTSA or Euro NCAP) for this specific 1990 model year might be limited or unavailable by modern standards. However, BMW vehicles of this era were engineered with a focus on occupant safety for their time.
Active Features
Anti Lock Brakes:
Standard, BMW's ABS system.
Traction Control:
ASC (Automatic Stability Control) was available on some models, particularly V12 variants.
Passive Features
Airbags:
Driver's airbag was standard, passenger airbag became available on later models or as an option.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners were standard.
Body Structure:
Reinforced safety cage, crumple zones.
๐ก Technology Features
Infotainment
Infotainment System Era:
Early 1990s technology. Typically featured a radio/cassette player, often with an optional CD player, and a trip computer. Navigation systems were very rudimentary or not widely available on early models.
Climate Control:
Automatic climate control with dual-zone temperature settings was a standard or common feature.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Connectivity Features:
Limited by modern standards. Primarily consisted of the vehicle's internal electronic systems and basic audio inputs.
Other Features
Power Windows Locks:
Standard power windows, power locks, and power-adjustable mirrors.
Headlights:
Pop-up (เคนเคพเคฐเคฟเค) headlights were a distinctive styling feature.
๐ง Maintenance
Service Intervals
Oil Change Interval Typical:
BMW's Condition Based Service (CBS) system would typically recommend oil changes based on driving conditions, often around 10,000-15,000 miles or 12-24 months. Consult the manual for exact CBS triggers or fixed intervals.
Major Service Interval Typical:
Major services (spark plugs, transmission fluid, coolant, etc.) typically recommended at intervals of 30,000-60,000 miles, depending on the component and driving conditions. The manual provides detailed intervals.
Fluid Specifications
Engine Oil Type:
Refer to the manual for specific BMW Longlife-01 (LL-01) or equivalent specifications for the V8 or V12 engines. Typically 5W-30 or 5W-40 synthetic oil.
Coolant Type:
BMW Blue (G48) or equivalent, mixed with distilled water. Manual will specify exact BMW part numbers and mixture ratios.
Brake Fluid Type:
DOT 4 synthetic brake fluid.
Transmission Fluid Type Auto:
Specific Dexron-III or ZF lifeguard fluid for the respective automatic transmission. Manual will list exact ZF fluid specifications.
Known Issues
Common Issues E31:
Cooling system components (plastic expansion tank, hoses), ABS/ASC system faults (pump, modules), electrical gremlins, window regulators, headliner sagging, door seal deterioration, catalytic converter failure (especially on V12), oil leaks from V8 engines (e.g., valve cover gaskets, oil pan gasket).
Maintenance Importance:
Due to the complexity and luxury nature of the E31, regular and meticulous maintenance is crucial to prevent costly repairs. This manual is invaluable for understanding these specific needs.
๐ Vehicle History
Brand Heritage
Brand Focus:
BMW has a long-standing reputation for building performance-oriented luxury vehicles with a focus on driving dynamics and advanced engineering.
Model Evolution
E31 Introduction:
The E31 8 Series was introduced in 1989 as the successor to the E24 6 Series, aiming to occupy BMW's flagship grand tourer position.
Model Variants Early:
Initially launched as the 850i with the V12 engine, followed by the 840i with the V8 engine a couple of years later (though the M60 V8 was present in development and some early export markets for 1990/91, often designated as 840Ci in production). The 1990 model year primarily signifies the introduction of the V12 (850i) and potentially the very early V8 models.
Production
Production Years:
1989-1999
Manufacturing Plant:
Dingolfing, Germany
๐ Awards & Recognition
Recognitions
Design Acclaim:
The E31 8 Series was widely praised for its elegant and timeless design, often cited as one of BMW's most beautiful cars. It won design awards and was featured in automotive design publications.
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