BMW 8 Series e31 1995 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 8 Series Chassis Code: E31 Model Year: 1995 👋 Introduction Market Position Model Segment: Luxury Grand Tourer (GT), positioning BMW as a performance-oriented luxury marque. Competitive Analysis Key Competitors: Porsche 928, Mercedes-Benz SL-Class (R129), Jaguar XJS. Key Features Design Philosophy: Sleek, aerodynamic styling with a long hood, short deck, and prominent kidney grille. Emphasized performance, comfort, and technological innovation. Innovation: Introduced features like a multi-link rear suspension, integral rear axle, and the use of advanced materials. For its time, it represented BMW's cutting-edge in automotive engineering and design. 📋 Manual Details Coverage Areas Engine Variants Covered: Likely covers M60B40 (4.0L V8) and M60B30 (3.0L V8) engines, and potentially M73B50 (5.0L V12) depending on specific manual version. Transmission Variants Covered: Includes coverage for both manual (Getrag 420G) and automatic (ZF 4HP24) transmissions. Page Count Estimated Page Count: Over 1000 pages (typical for factory service manuals of this era and complexity). Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine management, lubrication, cooling, fuel system, ignition, exhaust, emission controls, manual and automatic transmissions, clutch systems, driveshaft, and final drive. Chassis: Brakes (including ABS), suspension (front and rear), steering systems. Body And Electrical: Body and interior components, electrical system (including wiring diagrams, lighting, ECUs, power accessories). Procedures Included Maintenance: Scheduled maintenance, fluid level checks and changes, filter replacements, component inspection. Repair: Detailed step-by-step repair procedures for all major systems, including engine overhauls, transmission repairs, brake overhauls, and electrical component replacement. Troubleshooting: Diagnostic charts, common fault diagnosis, symptom-based troubleshooting for engine, transmission, electrical, and chassis issues. Technical Specifications: Torque specifications, clearances, fluid capacities and types, electrical data, diagnostic trouble codes (DTCs). Technical Depth Depth Of Information: Comprehensive, covering from basic preventative maintenance to in-depth component disassembly, repair, and reassembly. Includes detailed system descriptions and operating principles. 📊 Manual Specifications File Specifications File Format: PDF Searchability: Typically fully searchable text content for quick access to information. Print Quality Printability: Yes, designed to be printable. Compatibility Operating Systems: Windows and Mac OS. Requirements Software Requirements: Adobe Acrobat Reader or compatible PDF viewer. ⚙️ Engine Specifications Primary Engine Engine Code Primary: M60B40 (4.0L V8) Engine Type Primary: V8, naturally aspirated, DOHC 32-valve, BMW M60 engine family. Displacement Primary: 3982 cc Bore X Stroke Primary: 89 mm x 80 mm Compression Ratio Primary: 10.0:1 Performance Horsepower Primary: 282 hp (210 kW) @ 5800 rpm Torque Primary: 295 lb-ft (400 Nm) @ 4500 rpm Fuel System Fuel Injection: Bosch Motronic M4.1 DME with multi-point fuel injection (MPI). Engine Variants Engine Code Secondary: M60B30 (3.0L V8) Displacement Secondary: 2997 cc Horsepower Secondary: 215 hp (158 kW) @ 5800 rpm Torque Secondary: 290 Nm (214 lb-ft) @ 4500 rpm Engine Code Tertiary: M73B50 (5.0L V12) - introduced later in the E31 lifecycle, but potentially covered if manual includes later updates. Displacement Tertiary: 4988 cc Horsepower Tertiary: 326 hp (240 kW) @ 5200 rpm Torque Tertiary: 470 Nm (347 lb-ft) @ 3900 rpm 🔧 Transmission Standard Transmission Type Std: 5-speed manual transmission (Getrag 420G). Optional Transmission Type Opt: 4-speed automatic transmission (ZF 4HP24). Features Clutch System: Hydraulically actuated single-plate dry clutch for manual transmission. Automatic Transmission Control: Electronic control for smooth gear changes and optimal engine management integration. 📐 Dimensions Exterior Length: 4700 mm (185.0 in) Width: 1855 mm (73.0 in) Height: 1370 mm (53.9 in) Wheelbase: 2634 mm (103.7 in) Weights Curb Weight Approx: 1700-1800 kg (3748-3968 lbs), depending on engine and options. 🛡️ Safety Features Ratings Crash Test Availability: Limited official crash test data available for this era; focus on OEM safety design principles. Active Features Braking System: Four-wheel disc brakes, ventilated front and rear. Anti-lock Braking System (ABS) standard. Traction Control: Optional ASC+T (Automatic Stability Control and Traction) available on some models. Passive Features Airbags: Driver and passenger front airbags. Body Structure: Reinforced safety cell, crumple zones, and impact-absorbing structures. 💡 Technology Features Infotainment Head Unit: Early in-car infotainment systems, typically featuring a radio cassette player with an optional CD changer and a monochrome display for climate control and radio information. Driver Assistance Cruise Control: Standard cruise control system. Parking Assistance: Rear parking sensors (Park Distance Control - PDC) were optional on later models. Connectivity Cellular Integration: Optional integrated car phone system available on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 miles (12,000-16,000 km) or annually, as indicated by the Condition Based Service (CBS) system (or manual recommendation for pre-CBS models). Spark Plug Replacement: Typically around 60,000 miles (100,000 km) for iridium or platinum plugs, earlier for standard plugs. Coolant Flush: Every 2-3 years or 30,000 miles (50,000 km). Fluid Specifications Engine Oil Type: API SJ or higher, SAE 5W-30 or 10W-40 synthetic engine oil (check specific manual for exact BMW Longlife specification). Transmission Fluid...
Sleek, aerodynamic styling with a long hood, short deck, and prominent kidney grille. Emphasized performance, comfort, and technological innovation.
Innovation:
Introduced features like a multi-link rear suspension, integral rear axle, and the use of advanced materials. For its time, it represented BMW's cutting-edge in automotive engineering and design.
📋 Manual Details
Coverage Areas
Engine Variants Covered:
Likely covers M60B40 (4.0L V8) and M60B30 (3.0L V8) engines, and potentially M73B50 (5.0L V12) depending on specific manual version.
Transmission Variants Covered:
Includes coverage for both manual (Getrag 420G) and automatic (ZF 4HP24) transmissions.
Page Count
Estimated Page Count:
Over 1000 pages (typical for factory service manuals of this era and complexity).
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine management, lubrication, cooling, fuel system, ignition, exhaust, emission controls, manual and automatic transmissions, clutch systems, driveshaft, and final drive.
Chassis:
Brakes (including ABS), suspension (front and rear), steering systems.
Body And Electrical:
Body and interior components, electrical system (including wiring diagrams, lighting, ECUs, power accessories).
Detailed step-by-step repair procedures for all major systems, including engine overhauls, transmission repairs, brake overhauls, and electrical component replacement.
Troubleshooting:
Diagnostic charts, common fault diagnosis, symptom-based troubleshooting for engine, transmission, electrical, and chassis issues.
Comprehensive, covering from basic preventative maintenance to in-depth component disassembly, repair, and reassembly. Includes detailed system descriptions and operating principles.
📊 Manual Specifications
File Specifications
File Format:
PDF
Searchability:
Typically fully searchable text content for quick access to information.
Print Quality
Printability:
Yes, designed to be printable.
Compatibility
Operating Systems:
Windows and Mac OS.
Requirements
Software Requirements:
Adobe Acrobat Reader or compatible PDF viewer.
⚙️ Engine Specifications
Primary Engine
Engine Code Primary:
M60B40 (4.0L V8)
Engine Type Primary:
V8, naturally aspirated, DOHC 32-valve, BMW M60 engine family.
Displacement Primary:
3982 cc
Bore X Stroke Primary:
89 mm x 80 mm
Compression Ratio Primary:
10.0:1
Performance
Horsepower Primary:
282 hp (210 kW) @ 5800 rpm
Torque Primary:
295 lb-ft (400 Nm) @ 4500 rpm
Fuel System
Fuel Injection:
Bosch Motronic M4.1 DME with multi-point fuel injection (MPI).
Engine Variants
Engine Code Secondary:
M60B30 (3.0L V8)
Displacement Secondary:
2997 cc
Horsepower Secondary:
215 hp (158 kW) @ 5800 rpm
Torque Secondary:
290 Nm (214 lb-ft) @ 4500 rpm
Engine Code Tertiary:
M73B50 (5.0L V12) - introduced later in the E31 lifecycle, but potentially covered if manual includes later updates.
Displacement Tertiary:
4988 cc
Horsepower Tertiary:
326 hp (240 kW) @ 5200 rpm
Torque Tertiary:
470 Nm (347 lb-ft) @ 3900 rpm
🔧 Transmission
Standard
Transmission Type Std:
5-speed manual transmission (Getrag 420G).
Optional
Transmission Type Opt:
4-speed automatic transmission (ZF 4HP24).
Features
Clutch System:
Hydraulically actuated single-plate dry clutch for manual transmission.
Automatic Transmission Control:
Electronic control for smooth gear changes and optimal engine management integration.
📐 Dimensions
Exterior
Length:
4700 mm (185.0 in)
Width:
1855 mm (73.0 in)
Height:
1370 mm (53.9 in)
Wheelbase:
2634 mm (103.7 in)
Weights
Curb Weight Approx:
1700-1800 kg (3748-3968 lbs), depending on engine and options.
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited official crash test data available for this era; focus on OEM safety design principles.
Active Features
Braking System:
Four-wheel disc brakes, ventilated front and rear. Anti-lock Braking System (ABS) standard.
Traction Control:
Optional ASC+T (Automatic Stability Control and Traction) available on some models.
Passive Features
Airbags:
Driver and passenger front airbags.
Body Structure:
Reinforced safety cell, crumple zones, and impact-absorbing structures.
💡 Technology Features
Infotainment
Head Unit:
Early in-car infotainment systems, typically featuring a radio cassette player with an optional CD changer and a monochrome display for climate control and radio information.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Assistance:
Rear parking sensors (Park Distance Control - PDC) were optional on later models.
Connectivity
Cellular Integration:
Optional integrated car phone system available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles (12,000-16,000 km) or annually, as indicated by the Condition Based Service (CBS) system (or manual recommendation for pre-CBS models).
Spark Plug Replacement:
Typically around 60,000 miles (100,000 km) for iridium or platinum plugs, earlier for standard plugs.
Coolant Flush:
Every 2-3 years or 30,000 miles (50,000 km).
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 or 10W-40 synthetic engine oil (check specific manual for exact BMW Longlife specification).
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent GL-4 75W-90 gear oil.
Transmission Fluid Automatic:
BMW ATF LT 71141 or equivalent ZF TE-ML 11B, 75W-85W fluid.
Coolant:
BMW Blue Antifreeze/Coolant (G48) mixed 50/50 with distilled water.
Known Issues
Common Problems Overview:
Known issues can include VANOS system problems (on M60 engines), water pump leaks, ABS sensor failures, window regulators, coil pack failures, and general age-related wear on rubber components.
Specific Issue Vanos:
Double VANOS system on M60 engines can wear solenoids and seals, affecting engine performance and idle quality. This manual will detail diagnosis and repair procedures.
Specific Issue Electrical:
Age-related degradation of wiring insulation and module failures, particularly in the comfort electronics and engine management systems.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's history is rooted in aviation engines, evolving into performance-oriented automobiles with a focus on 'The Ultimate Driving Machine'.
Model Evolution
E31 Introduction:
The E31 8 Series was introduced in 1989 as the successor to the E24 6 Series, representing BMW's flagship coupe and a bold statement in automotive design and engineering.
E31 Lifespan:
Produced from 1989 to 1999, with the 1995 model year falling into the mid-production phase.
Production
Manufacturing Location:
Dingolfing, Germany.
Production Numbers:
Total production of the E31 series was approximately 30,621 units worldwide, making it a relatively rare and collectible model.
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
While specific awards for the 1995 model year are less commonly cited than its overall design and engineering, the E31 was consistently praised by automotive publications for its performance, luxury, and advanced technology upon its release.
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