BMW E31 Series Service Repair Workshop Manual 1989-1999
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🏷️ Basic Information Identification Make: BMW Model: 8 Series Model Designation: E31 Product Name: BMW E31 Series Service Repair Workshop Manual 1989-1999 Codes Chassis Code: E31 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Target Audience: Owners and independent repair shops specializing in high-performance and luxury vehicles. Competitive Analysis Competitors: Mercedes-Benz SL (R129), Porsche 928. Key Features Bmw Philosophy: Represents BMW's focus on performance, luxury, engineering excellence, and driver engagement in the GT segment. Design Language: Distinctive, aerodynamic coupe styling with frameless windows and a shark-nose front end. Manual Value Proposition Quality Claim: Stated as 'Best Manual Available On Tradebit!', emphasizing superiority over incomplete or low-quality alternatives. Diy Enablement: Empowers owners to perform maintenance and repairs themselves, saving costs and ensuring proper upkeep. 📋 Manual Details Coverage Areas Covered Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Covered Models: All E31 Series models, including 840Ci, 850i, 850Ci, 850CSi Page Count Estimated Pages: Hundreds (specific number not provided, but described as 'hundreds of pages' and 'complete') Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description targeting a broad market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanics: Engine overhaul, component replacement, timing, lubrication, cooling system, fuel delivery, emissions control. Engine Management: Diagnosis, troubleshooting, ECU functions, sensor readings, ignition system, fuel injection systems (Bosch Motronic variants). Transmission Manual: Overhaul, clutch replacement, gear shift mechanisms, fluid changes, troubleshooting. Transmission Automatic: BMW's ZF automatic transmissions (e.g., 4HP24, 5HP30), hydraulic control, electronic management, service procedures, fluid and filter replacement. Drivetrain: Driveshaft, universal joints, rear axle assembly, differential service, limited-slip differential (LSD) specifics if applicable. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, self-leveling suspension (SLS) systems. Steering: Power steering system, hydraulic pump, steering rack/box, steering column, alignment procedures. Brakes: Hydraulic system, ABS (Anti-lock Braking System) diagnosis and repair, brake fluid, caliper service, rotor replacement, parking brake. Electrical System: Battery, charging system, starter, alternator, wiring diagrams for all circuits, fuse and relay identification. Lighting: Headlights, taillights, interior lighting, fog lights, bulb types and replacement procedures. Comfort Systems: Climate control (HVAC) system, automatic climate control (IHKA), heater core, A/C system service, blower motor, actuators. Body And Chassis: Body panel removal and installation, door mechanisms, window regulators, sunroof operation, interior trim, underbody components. Interior Features: Seat adjustment, dashboard removal, instrument cluster, audio system integration, power accessories. Safety Systems: Airbag system diagnosis and service, seat belt mechanisms, active safety features. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement, tire rotation. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon faults, fault codes interpretation (if applicable). Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems. Rebuilding Instructions: Detailed guides for engine and transmission rebuilds, including torque specifications, clearances, and component tolerances. Restoration Guidance: Information relevant to restoring components, bodywork, and interior to original specifications. Diagnostics: Comprehensive diagnostic flowcharts and information for electrical and mechanical issues. Wiring Diagrams: Detailed, system-specific wiring schematics essential for electrical fault tracing. Technical Depth Depth: Expert-level, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics. Diagnostics Capability: Advanced diagnostics for engine management, ABS, and other electronic systems. Component Level Detail: Detailed information on individual components, their function, and repair procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content within the PDF (typical for professionally produced manuals). Print Quality Quality: High-resolution scans of original manual pages, ensuring clarity of text and diagrams. Diagrams Clarity: Clear, legible diagrams, schematics, and illustrations. Binding Type Binding: Digital Download (not applicable for physical binding) Paper Type Paper: Digital Download (not applicable for physical paper type) Completeness Completeness Statement: Complete Manual - No Missing Pages. Highly Detailed. ⚙️ Engine Specifications Primary Engine Engine Option 1: 4.0L V8 (M60B40) Engine Option 1 Power: 282 hp @ 5800 rpm Engine Option 1 Torque: 400 Nm (295 lb-ft) @ 4500 rpm Engine Option 2: 5.0L V12 (M70B50) Engine Option 2 Power: 296 hp @ 5200 rpm Engine Option 2 Torque: 470 Nm (347 lb-ft) @ 3900 rpm Engine Option 3: 5.4L V12 (S70B56) - 850CSi Engine Option 3 Power: 375 hp @ 5300 rpm Engine Option 3 Torque: 550 Nm (406 lb-ft) @ 4000 rpm Fuel System Fuel Injection Type: Bosch Motronic Electronic Fuel Injection Fuel Type: Unleaded gasoline Engine Construction Block Material: Aluminum alloy (M60 & M70/S70) 🔧 Transmission Standard Transmission Option 1: 6-speed manual (Getrag 420G on later models, Getrag 290 on some earlier V8s) Optional Transmission Option 2: 4-speed automatic (ZF 4HP24 on V8s) Transmission Option 3: 5-speed automatic (ZF 5HP30 on V12s) Features Gear Ratios: Detailed gear ratios provided for each transmission type within the manual. Fluid Specifications Automatic Transmission Fluid: Specific ATF type (e.g., Dexron III...
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, self-leveling suspension (SLS) systems.
Battery, charging system, starter, alternator, wiring diagrams for all circuits, fuse and relay identification.
Lighting:
Headlights, taillights, interior lighting, fog lights, bulb types and replacement procedures.
Comfort Systems:
Climate control (HVAC) system, automatic climate control (IHKA), heater core, A/C system service, blower motor, actuators.
Body And Chassis:
Body panel removal and installation, door mechanisms, window regulators, sunroof operation, interior trim, underbody components.
Interior Features:
Seat adjustment, dashboard removal, instrument cluster, audio system integration, power accessories.
Safety Systems:
Airbag system diagnosis and service, seat belt mechanisms, active safety features.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement, tire rotation.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults, fault codes interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Rebuilding Instructions:
Detailed guides for engine and transmission rebuilds, including torque specifications, clearances, and component tolerances.
Restoration Guidance:
Information relevant to restoring components, bodywork, and interior to original specifications.
Diagnostics:
Comprehensive diagnostic flowcharts and information for electrical and mechanical issues.
Wiring Diagrams:
Detailed, system-specific wiring schematics essential for electrical fault tracing.
Technical Depth
Depth:
Expert-level, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
Diagnostics Capability:
Advanced diagnostics for engine management, ABS, and other electronic systems.
Component Level Detail:
Detailed information on individual components, their function, and repair procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content within the PDF (typical for professionally produced manuals).
Print Quality
Quality:
High-resolution scans of original manual pages, ensuring clarity of text and diagrams.
Diagrams Clarity:
Clear, legible diagrams, schematics, and illustrations.
Binding Type
Binding:
Digital Download (not applicable for physical binding)
Paper Type
Paper:
Digital Download (not applicable for physical paper type)
Completeness
Completeness Statement:
Complete Manual - No Missing Pages. Highly Detailed.
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
4.0L V8 (M60B40)
Engine Option 1 Power:
282 hp @ 5800 rpm
Engine Option 1 Torque:
400 Nm (295 lb-ft) @ 4500 rpm
Engine Option 2:
5.0L V12 (M70B50)
Engine Option 2 Power:
296 hp @ 5200 rpm
Engine Option 2 Torque:
470 Nm (347 lb-ft) @ 3900 rpm
Engine Option 3:
5.4L V12 (S70B56) - 850CSi
Engine Option 3 Power:
375 hp @ 5300 rpm
Engine Option 3 Torque:
550 Nm (406 lb-ft) @ 4000 rpm
Fuel System
Fuel Injection Type:
Bosch Motronic Electronic Fuel Injection
Fuel Type:
Unleaded gasoline
Engine Construction
Block Material:
Aluminum alloy (M60 & M70/S70)
🔧 Transmission
Standard
Transmission Option 1:
6-speed manual (Getrag 420G on later models, Getrag 290 on some earlier V8s)
Optional
Transmission Option 2:
4-speed automatic (ZF 4HP24 on V8s)
Transmission Option 3:
5-speed automatic (ZF 5HP30 on V12s)
Features
Gear Ratios:
Detailed gear ratios provided for each transmission type within the manual.
Fluid Specifications
Automatic Transmission Fluid:
Specific ATF type (e.g., Dexron III or equivalent) and capacity provided.
Manual Transmission Fluid:
Specific gear oil type and capacity provided.
📐 Dimensions
Exterior
Length:
Approx. 4,980 mm (196.1 in)
Width:
Approx. 1,855 mm (73.0 in)
Height:
Approx. 1,370 mm (53.9 in)
Weights
Curb Weight:
Varies by engine/transmission, generally 1700-1900 kg (3750-4200 lbs).
Gross Vehicle Weight Rating:
Specific GVWR detailed in manual.
🛡️ Safety Features
Ratings
Crash Test Data:
While specific official NHTSA/Euro NCAP ratings for this era may be limited, the manual covers safety systems designed for occupant protection.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Asc:
Available Automatic Stability Control (ASC) on some models.
Passive Features
Airbags:
Driver and passenger front airbags (standard on most models).
Seatbelts:
Pre-tensioned front seat belts.
Structure:
Reinforced passenger cell and crumple zones.
💡 Technology Features
Infotainment
Audio System:
BMW Bavaria C professional RDS cassette radio and CD changer integration available.
Navigation:
Optional early GPS navigation systems (e.g., BMW Navigator).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Telematics:
Early forms of telematics and on-board computer systems.
Comfort Tech
Automatic Climate Control:
Integrated Automatic Climate Control (IHKA) with dual-zone temperature control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles (16,000-24,000 km) or annually, as per BMW's Condition Based Service (CBS) or fixed schedule depending on year.
Spark Plug Replacement:
Intervals vary by engine, e.g., M60 V8 ~30,000-60,000 miles, M70 V12 ~60,000 miles. Manual specifies exact intervals and plug types.
Transmission Service:
Automatic transmission fluid and filter change recommended every 60,000-100,000 miles. Manual specifies exact procedures and intervals.
Fluid Specifications
Engine Oil Type:
BMW Longlife-98 (LL-98) or equivalent synthetic oil, typically 5W-30 or 10W-40, viscosity depending on climate. Manual will provide exact specifications.
Coolant Type:
BMW Blue Ethylene Glycol coolant (G48 or similar) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid.
Known Issues
Common E31 Issues:
Potential for Nikasil cylinder bore wear (early M60 engines), VANOS unit issues, ABS/ASC sensor failures, window regulator failures, door seal degradation, fuel pump issues, aging wiring harnesses, catalytic converter degradation.
Manual Coverage Of Issues:
The manual provides diagnostic and repair procedures for these common issues.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's long-standing reputation for performance, engineering, and luxury automotive manufacturing.
Model Evolution
E31 Concept:
Evolved from the E24 6 Series, representing a significant technological and design advancement for BMW's flagship coupe.
Key Innovations:
Introduction of the V12 engine in a BMW production car, advanced electronics, and sophisticated chassis dynamics.
Production
Production Years:
1989–1999
Production Locations:
Germany (Dingolfing plant)
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards might not be cataloged, the E31 was widely praised by automotive journalists for its styling, performance, and luxury.
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