🏷️ Basic Information Identification Make: BMW Model: 5 Series Touring Chassis Code: E61 Codes Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Positioning: The BMW E61 5 Series Touring represented BMW's executive/luxury mid-size estate offering, known for its blend of performance, luxury, practicality, and advanced technology. Competitive Analysis Competitors: Primary competitors included the Mercedes-Benz E-Class Estate (W211/W212), Audi A6 Avant (C6), and to some extent, the Volvo V70 and Jaguar XF Sportbrake. Key Features Highlights: Sophisticated chassis dynamics, powerful engine options, luxurious interior appointments, advanced iDrive infotainment system, practical cargo space with split tailgate, availability of xDrive all-wheel drive. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for the BMW E61 5 Series Touring Page Count Estimated Pages: Thousands (typical for comprehensive BMW service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, lubrication system, cooling system, exhaust system, engine management (DME), transmission (automatic and manual), clutch, driveline, differentials Chassis: Suspension (front and rear), steering system, braking system (including ABS, DSC), wheels and tires Electrical: Body Control Module (BCM), comfort access, lighting systems, instrument cluster, infotainment system (iDrive), navigation, audio systems, power accessories (windows, locks, seats, mirrors), sensor diagnostics, wiring diagrams, fuses and relays Body: Body structure, exterior panels, doors, hood, tailgate, bumpers, interior trim, HVAC system, sunroof operation Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, spark plug replacement Repair: Engine component replacement (e.g., injectors, ignition coils, water pump), transmission service and repair, suspension component replacement, brake caliper and rotor replacement, electrical component troubleshooting and replacement, HVAC system repair, body panel repair and replacement Diagnostics: Troubleshooting common symptoms, fault code interpretation, diagnostic procedures using BMW ISTA/D or similar tools, testing sensors and actuators Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission overhauls, detailed diagnostic procedures, wiring schematics, and torque specifications. 📊 Manual Specifications File Format Compatibility: Viewable on any device with a PDF reader (PC, Mac, tablet, smartphone) Print Quality Quality: High-resolution scans ensuring clarity of text, diagrams, and images. Printable. Binding Type Binding: Not applicable (digital PDF format) Paper Type Paper: Not applicable (digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Covers a range of gasoline and diesel engines including 520i, 523i, 525i, 530i, 540i, 550i (gasoline) and 520d, 525d, 530d, 535d (diesel) depending on the specific manual edition. Performance Typical Power Output: Varies by engine, from approximately 170 hp (520i) to over 400 hp (550i), and from 177 hp (520d) to 286 hp (535d). Fuel System Fuel Delivery: High-pressure direct injection (Valvetronic and VANOS technology common on gasoline engines), Common Rail direct injection (for diesel engines). 🔧 Transmission Standard Transmission Types: Six-speed manual transmission (e.g., GS6-37BZ) and ZF six-speed automatic transmission (e.g., 6HP series) were common. Optional Optional Transmissions: Later models and certain engine variants may have offered an eight-speed automatic transmission (e.g., ZF 8HP). Features Transmission Features: Steptronic (manual shifting mode), adaptive shift programs, often paired with xDrive AWD systems. 📐 Dimensions Exterior Length: Approx. 4,843 mm (190.7 in) Width: Approx. 1,846 mm (72.7 in) Height: Approx. 1,450 mm (57.1 in) Interior Seating Capacity: 5 Cargo Cargo Volume: Approx. 520 liters (18.4 cu ft) to 1,700 liters (59.9 cu ft) with rear seats folded. Weights Curb Weight: Varies by model, generally between 1,650 kg (3,638 lbs) and 1,900 kg (4,189 lbs). 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for the E60 sedan, expected similar for E61 variant during its production period) Active Features Active Safety: Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Dynamic Traction Control (DTC), Active Steering (optional), Adaptive Headlights (optional), Run-Flat Tires Passive Features Passive Safety: Front airbags, side airbags, head protection system (air curtains), active head restraints, pre-tensioning seatbelts, impact-absorbing body structure 💡 Technology Features Infotainment Infotainment System: BMW iDrive system (CCC or CIC precursor), featuring a central control knob, LCD screen, navigation, radio, CD/DVD player, Bluetooth connectivity, and optional voice control. Driver Assistance Driver Assistance Features: Adaptive Cruise Control (optional), Park Distance Control (PDC), rearview camera (optional), Head-Up Display (HUD) (optional), Lane Departure Warning (optional). Connectivity Connectivity Options: Bluetooth hands-free calling, USB audio interface (later models), AUX input. 🔧 Maintenance Service Intervals Oil Service: Condition Based Service (CBS) system dictates intervals, typically ranging from 15,000 to 30,000 km (9,000 to 18,000 miles) or annually, whichever comes first, depending on driving conditions and oil quality. Brake Fluid Service: Every 2 years Spark Plug Replacement: Gasoline engines: typically around 60,000 km to 100,000 km depending on engine and spark plug type (e.g., long-life iridium). Fluid Specifications Engine Oil: Refer to manual for specific engine, but typically BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oils (e.g., SAE 0W-30, 5W-30, 5W-40). Coolant:...