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BMW F650CS Workshop Manual 2001-2005

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🏷️ Basic Information Identification Make: BMW Model: F650CS Nickname: Scarver Codes Chassis Code: E169 👋 Introduction Market Position Segment: Urban/Commuter Motorcycle, Sport-Touring segment. Unique Selling Proposition: Practicality, fuel efficiency, comfortable riding position, and BMW's reputation for engineering in a single-cylinder package. Competitive Analysis Competitors: Honda NT650/Deauville, Kawasaki ER-5, Suzuki SV650 (though more of a V-twin competitor), Yamaha FZS600 Fazer. Key Features Engine Type: Single-cylinder, 4-valve, DOHC, fuel-injected. Drivetrain: Belt drive to rear wheel (a distinctive feature). Design: Modern, somewhat utilitarian styling with integrated luggage options and a practical riding posture. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Hundreds (specific number not provided in source) Manual Type Type: Official Workshop Manual Language Language: English (assumed for standard workshop manuals of this era/market) Format Format: Printed (implied by 'hundreds of pages of diagrams and step-by-step information') 📖 Manual Coverage Systems Covered Engine: Complete service, repair, troubleshooting, and tuning for the Rotax 804cc single-cylinder engine. Fuel System: Fuel injection system (EFI), fuel pump, injectors, pressure regulator, throttle body, emissions control. Exhaust System: Exhaust manifold, catalytic converter, muffler, lambda sensor (oxygen sensor) operation and replacement. Cooling System: Radiator, coolant pump, thermostat, fan operation, coolant specifications, and bleeding procedures. Lubrication System: Oil sump, oil pump, oil filter, oil specifications, and oil change procedures. Chassis: Frame inspection, sub-frame, suspension components (front forks, rear shock absorber), steering head bearings. Brakes: Hydraulic brake system (front and rear), brake fluid specifications, caliper service, disc replacement, bleeding procedures, ABS system diagnostics (if equipped). Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, ignition system, lighting, instrumentation, ECU diagnostics. Transmission: Clutch operation, gearbox inspection, gear shift mechanism, lubrication, and potential repair procedures. Wheels Tires: Wheel bearing service, tire pressure recommendations, tire replacement. Bodywork: Fairings, seat, fuel tank, body panel removal and installation, cosmetic repair guidance. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though often belt-driven), spark plug replacement, brake pad replacement, coolant flush. Repair: Engine overhaul, transmission repair, suspension component replacement, electrical component diagnosis and repair, brake system overhaul. Troubleshooting: Systematic fault finding for engine performance, electrical issues, starting problems, braking system faults. Diagnostics: Guidance on using diagnostic tools (if applicable), interpreting error codes, and performing system checks. Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks to complete engine rebuilds and complex electrical troubleshooting. Target Audience: Professional motorcycle technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Format: PDF (typical for digital versions, though source implies print) Searchability: High (if a well-OCR'd PDF), allowing keyword searches for specific components or procedures. Print Quality Quality: High-resolution diagrams and clear text, essential for accurate repair work. Binding Type Binding: Spiral-bound or perfect-bound (common for workshop manuals for lay-flat use). Paper Type Paper Quality: Durable, often glossy or semi-gloss paper to withstand workshop conditions and repeated handling. ⚙️ Engine Specifications Primary Engine Engine Code: Rotax 804 (produced by Rotax for BMW) Configuration: Single-cylinder, four-stroke Displacement: 652 cc (approximate) Bore X Stroke: 100 mm x 83 mm Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 50 HP (37 kW) @ 6500 RPM Torque: Approx. 63 Nm (46 lb-ft) @ 5000 RPM Fuel System Induction: Electronic Fuel Injection (EFI) with single throttle body Fuel Type: Unleaded gasoline (91 RON or higher recommended) Lubrication Oil Type: SAE 10W-40 or 20W-50, API SG or JASO MA certified motorcycle oil Oil Capacity: Approx. 2.5 liters (with filter change) Cooling Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: 5-speed manual gearbox Features Final Drive: Belt drive Clutch: Wet multi-plate clutch, cable-actuated 📐 Dimensions Exterior Length: Approx. 2180 mm (85.8 in) Width: Approx. 880 mm (34.6 in) at handlebars Height: Approx. 1260 mm (49.6 in) at handlebars Seat Height: Approx. 780 mm (30.7 in) Weights Dry Weight: Approx. 178 kg (392.4 lbs) Gross Vehicle Weight Rating: Approx. 370 kg (815.7 lbs) Fuel Tank Capacity: 17 Liters (4.5 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are generally not subjected to standardized crash tests like automobiles; safety focuses on rider protection and vehicle dynamics. Active Features Brakes: Disc brakes front and rear. Optional ABS (Anti-lock Braking System) available on some models. Lighting: Halogen headlight for effective illumination. Passive Features Frame: Sturdy aluminum frame designed for stability and handling. Ergonomics: Comfortable and upright riding position to reduce fatigue. 💡 Technology Features Infotainment System: Basic instrumentation: speedometer, tachometer, odometer, trip meter, coolant temperature gauge, indicator lights. Audio: No integrated audio system. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models, providing enhanced braking safety. Connectivity Features: No modern connectivity features such as Bluetooth or smartphone integration. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km (6,000 miles) or annually, whichever comes first. Air Filter: Inspect every 10,000 km (6,000 miles), replace as needed. Spark Plug:...
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Type: Motorcycle
Verkoper:
Sku: 412065
Collecties: ALL BMW

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BMW F650CS Workshop Manual 2001-2005
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650CS
Nickname:
Scarver
Codes
Chassis Code:
E169
👋 Introduction
Market Position
Segment:
Urban/Commuter Motorcycle, Sport-Touring segment.
Unique Selling Proposition:
Practicality, fuel efficiency, comfortable riding position, and BMW's reputation for engineering in a single-cylinder package.
Competitive Analysis
Competitors:
Honda NT650/Deauville, Kawasaki ER-5, Suzuki SV650 (though more of a V-twin competitor), Yamaha FZS600 Fazer.
Key Features
Engine Type:
Single-cylinder, 4-valve, DOHC, fuel-injected.
Drivetrain:
Belt drive to rear wheel (a distinctive feature).
Design:
Modern, somewhat utilitarian styling with integrated luggage options and a practical riding posture.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
Hundreds (specific number not provided in source)
Manual Type
Type:
Official Workshop Manual
Language
Language:
English (assumed for standard workshop manuals of this era/market)
Format
Format:
Printed (implied by 'hundreds of pages of diagrams and step-by-step information')
📖 Manual Coverage
Systems Covered
Engine:
Complete service, repair, troubleshooting, and tuning for the Rotax 804cc single-cylinder engine.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, pressure regulator, throttle body, emissions control.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, lambda sensor (oxygen sensor) operation and replacement.
Cooling System:
Radiator, coolant pump, thermostat, fan operation, coolant specifications, and bleeding procedures.
Lubrication System:
Oil sump, oil pump, oil filter, oil specifications, and oil change procedures.
Chassis:
Frame inspection, sub-frame, suspension components (front forks, rear shock absorber), steering head bearings.
Brakes:
Hydraulic brake system (front and rear), brake fluid specifications, caliper service, disc replacement, bleeding procedures, ABS system diagnostics (if equipped).
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, ignition system, lighting, instrumentation, ECU diagnostics.
Transmission:
Clutch operation, gearbox inspection, gear shift mechanism, lubrication, and potential repair procedures.
Wheels Tires:
Wheel bearing service, tire pressure recommendations, tire replacement.
Bodywork:
Fairings, seat, fuel tank, body panel removal and installation, cosmetic repair guidance.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though often belt-driven), spark plug replacement, brake pad replacement, coolant flush.
Repair:
Engine overhaul, transmission repair, suspension component replacement, electrical component diagnosis and repair, brake system overhaul.
Troubleshooting:
Systematic fault finding for engine performance, electrical issues, starting problems, braking system faults.
Diagnostics:
Guidance on using diagnostic tools (if applicable), interpreting error codes, and performing system checks.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks to complete engine rebuilds and complex electrical troubleshooting.
Target Audience:
Professional motorcycle technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Format:
PDF (typical for digital versions, though source implies print)
Searchability:
High (if a well-OCR'd PDF), allowing keyword searches for specific components or procedures.
Print Quality
Quality:
High-resolution diagrams and clear text, essential for accurate repair work.
Binding Type
Binding:
Spiral-bound or perfect-bound (common for workshop manuals for lay-flat use).
Paper Type
Paper Quality:
Durable, often glossy or semi-gloss paper to withstand workshop conditions and repeated handling.
⚙️ Engine Specifications
Primary Engine
Engine Code:
Rotax 804 (produced by Rotax for BMW)
Configuration:
Single-cylinder, four-stroke
Displacement:
652 cc (approximate)
Bore X Stroke:
100 mm x 83 mm
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 50 HP (37 kW) @ 6500 RPM
Torque:
Approx. 63 Nm (46 lb-ft) @ 5000 RPM
Fuel System
Induction:
Electronic Fuel Injection (EFI) with single throttle body
Fuel Type:
Unleaded gasoline (91 RON or higher recommended)
Lubrication
Oil Type:
SAE 10W-40 or 20W-50, API SG or JASO MA certified motorcycle oil
Oil Capacity:
Approx. 2.5 liters (with filter change)
Cooling
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Features
Final Drive:
Belt drive
Clutch:
Wet multi-plate clutch, cable-actuated
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 880 mm (34.6 in) at handlebars
Height:
Approx. 1260 mm (49.6 in) at handlebars
Seat Height:
Approx. 780 mm (30.7 in)
Weights
Dry Weight:
Approx. 178 kg (392.4 lbs)
Gross Vehicle Weight Rating:
Approx. 370 kg (815.7 lbs)
Fuel Tank Capacity:
17 Liters (4.5 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are generally not subjected to standardized crash tests like automobiles; safety focuses on rider protection and vehicle dynamics.
Active Features
Brakes:
Disc brakes front and rear. Optional ABS (Anti-lock Braking System) available on some models.
Lighting:
Halogen headlight for effective illumination.
Passive Features
Frame:
Sturdy aluminum frame designed for stability and handling.
Ergonomics:
Comfortable and upright riding position to reduce fatigue.
💡 Technology Features
Infotainment
System:
Basic instrumentation: speedometer, tachometer, odometer, trip meter, coolant temperature gauge, indicator lights.
Audio:
No integrated audio system.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models, providing enhanced braking safety.
Connectivity
Features:
No modern connectivity features such as Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Air Filter:
Inspect every 10,000 km (6,000 miles), replace as needed.
Spark Plug:
Replace every 20,000 km (12,000 miles).
Coolant Flush:
Every 2 years, regardless of mileage.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Coolant:
BMW approved ethylene glycol-based coolant, mixed 50/50 with distilled water. Example: BMW Motorrad Coolant.
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Regulator Rectifier:
Some units may experience premature failure of the regulator/rectifier, leading to charging issues. Early diagnosis is key.
Clutch Slave Cylinder:
Occasional leaks or failures of the clutch slave cylinder seal can occur.
Fuel Pump:
In-tank fuel pump can be a point of failure, especially with age and potentially poor fuel quality.
Suspension Seals:
Fork seals and rear shock seals can degrade over time, leading to leaks and reduced damping performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
BMW Motorrad, a division of Bayerische Motoren Werke AG, known for its engineering prowess in automotive and motorcycle segments.
Model Evolution
Predecessor:
The F650CS evolved from the earlier F650 Funduro and Strada models, which shared the Rotax engine but had a more traditional dual-sport/street-scrambler aesthetic.
Development Focus:
The CS variant introduced a more urban, modern, and practical design, emphasizing everyday usability, integrated storage, and a lower seat height.
Production
Production Period:
2001-2005
Manufacturing Location:
Triumph Motorcycles Ltd., Hinckley, Leicestershire, England (under contract for BMW)
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the F650CS are not widely publicized, it was generally well-received for its practicality and versatility in the commuter segment.
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