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BMW F650GS 2001 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: F650GS Year: 2001 Platform Code: E169 Engine Variant: Single Cylinder 👋 Introduction Market Position Segment: Lightweight Adventure Touring Motorcycle Competitors 2001: Honda Transalp, Suzuki V-Strom 650 (later models), Kawasaki KLR650 Key Features Engine Type: Rotax-designed single-cylinder engine, known for its smooth power delivery and reliability Suspension Type: Long-travel telescopic front forks and adjustable rear monoshock, providing off-road capability Design Philosophy: Dual-purpose capability, blending on-road comfort with off-road prowess Accessibility: Designed for a wide range of riders, emphasizing ease of use and manageable performance 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Coverage Scope: All Models/Engines/Trim/Transmissions Types Page Count Estimated Pages: 400+ 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, inspection, tuning Engine Electrical: Ignition system, fuel injection, starting, charging, sensor diagnostics Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulator, fuel tank Cooling System: Radiator, coolant, water pump, thermostat, hoses, fan Exhaust System: Muffler, catalytic converter, exhaust pipes, mounting Transmission: Clutch, gearbox, final drive, maintenance and repair Brakes: Hydraulic system, ABS (if equipped), brake pads, discs, lines, bleeding Suspension: Front forks (telescopic, cartridge), rear shock absorber, linkage, adjustments Steering: Handlebars, steering head bearings, linkage Electrical System: Wiring diagrams, battery, lighting, indicators, horn, instrument cluster Chassis Bodywork: Frame, fairings, seat, luggage systems, body panels, fasteners Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustments, lubrication, inspections Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation Component Repair: Detailed step-by-step repair instructions for all major components Overhaul: Complete engine, transmission, and suspension rebuild procedures Adjustment: Valve clearance, carburetor (if applicable), clutch, throttle, suspension settings Electrical Diagnostics: Wiring diagram interpretation, component testing, circuit diagnosis Torque Specifications: Precise torque values for all fasteners and critical components Technical Depth Depth: Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics Diagnostic Tools: Information regarding diagnostic connectors and potential scan tool usage 📊 Manual Specifications File Format File Type: Digital (PDF) Searchability: Text-searchable for quick information retrieval Print Quality: High-resolution scans, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke single-cylinder, DOHC, 4 valves per cylinder Displacement: 652 cc (39.8 cu in) Bore X Stroke: 100 mm x 83 mm (3.94 in x 3.27 in) Compression Ratio: 10.0:1 Fuel Delivery: Bosch Motronic MA 2.4 fuel injection with electronic throttle control Ignition System: Digital ignition with dual spark plugs Performance Horsepower Est: 47 hp (35 kW) at 6500 rpm Torque Est: 56 Nm (41 lb-ft) at 5000 rpm Fuel System Fuel Type: Unleaded gasoline (91-98 octane recommended) Fuel Tank Capacity: 17 liters (4.5 US gal) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Wet multi-disc clutch, hydraulically operated Features Final Drive: O-ring sealed chain drive 📐 Dimensions Exterior Length: 2210 mm (87.0 in) Width At Handlebars: 910 mm (35.8 in) Height At Seat: 830 mm (32.7 in) (standard seat height) Weights Dry Weight Est: 191 kg (421 lbs) Gross Vehicle Weight Rating Est: 395 kg (871 lbs) 🛡️ Safety Features Ratings ABS: Optional (check specific model configuration) Active Features Brakes Front: Dual 300 mm discs with twin-piston calipers Brakes Rear: Single 240 mm disc with single-piston caliper Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature warning, oil pressure warning, neutral indicator, turn signal indicators. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) for enhanced braking control. Connectivity Diagnostic Port: OBD-II compatible diagnostic port for engine management system diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Air Filter Check: Every 10,000 km (6,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) Valve Clearance Check: Every 20,000 km (12,000 miles) Fluid Specifications Engine Oil Type: SAE 15W-50, API SG/SH or JASO MA certified Engine Oil Capacity: Approx. 2.8 liters (2.9 US qt) with filter change Coolant Type: BMW Motorrad approved coolant (ethylene glycol based), 50% mixture with distilled water Brake Fluid Type: DOT 4 Fork Oil Type: SAE 5W or 7.5W (check manual for specific viscosity and quantity per leg) Known Issues Common Concern 1: Stretched cam chain (leading to timing issues and noise), requires regular inspection and adjustment/replacement. Common Concern 2: Water pump seal leaks, often requires replacement. Common Concern 3: ABS sensor issues (on equipped models), can affect braking performance. Common Concern 4: Fuel injector clogging, can lead to rough running or starting problems. Regular use of fuel system cleaner recommended. 📚 Vehicle History Brand Heritage Brand Focus: BMW Motorrad, known for engineering excellence, performance, and durability, often in the premium segment. Model Evolution F Series Origin: The F650GS lineage began with the F650 Funduro (single...
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Type: Motorcycle
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Sku: 159095
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BMW F650GS 2001 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650GS
Year:
2001
Platform Code:
E169
Engine Variant:
Single Cylinder
👋 Introduction
Market Position
Segment:
Lightweight Adventure Touring Motorcycle
Competitors 2001:
Honda Transalp, Suzuki V-Strom 650 (later models), Kawasaki KLR650
Key Features
Engine Type:
Rotax-designed single-cylinder engine, known for its smooth power delivery and reliability
Suspension Type:
Long-travel telescopic front forks and adjustable rear monoshock, providing off-road capability
Design Philosophy:
Dual-purpose capability, blending on-road comfort with off-road prowess
Accessibility:
Designed for a wide range of riders, emphasizing ease of use and manageable performance
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Pages:
400+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, inspection, tuning
Engine Electrical:
Ignition system, fuel injection, starting, charging, sensor diagnostics
Fuel System:
Fuel pump, injectors, fuel filter, fuel pressure regulator, fuel tank
Cooling System:
Radiator, coolant, water pump, thermostat, hoses, fan
Exhaust System:
Muffler, catalytic converter, exhaust pipes, mounting
Transmission:
Clutch, gearbox, final drive, maintenance and repair
Brakes:
Hydraulic system, ABS (if equipped), brake pads, discs, lines, bleeding
Suspension:
Front forks (telescopic, cartridge), rear shock absorber, linkage, adjustments
Steering:
Handlebars, steering head bearings, linkage
Electrical System:
Wiring diagrams, battery, lighting, indicators, horn, instrument cluster
Chassis Bodywork:
Frame, fairings, seat, luggage systems, body panels, fasteners
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, lubrication, inspections
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Component Repair:
Detailed step-by-step repair instructions for all major components
Overhaul:
Complete engine, transmission, and suspension rebuild procedures
Adjustment:
Valve clearance, carburetor (if applicable), clutch, throttle, suspension settings
Electrical Diagnostics:
Wiring diagram interpretation, component testing, circuit diagnosis
Torque Specifications:
Precise torque values for all fasteners and critical components
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics
Diagnostic Tools:
Information regarding diagnostic connectors and potential scan tool usage
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Searchability:
Text-searchable for quick information retrieval
Print Quality:
High-resolution scans, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke single-cylinder, DOHC, 4 valves per cylinder
Displacement:
652 cc (39.8 cu in)
Bore X Stroke:
100 mm x 83 mm (3.94 in x 3.27 in)
Compression Ratio:
10.0:1
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection with electronic throttle control
Ignition System:
Digital ignition with dual spark plugs
Performance
Horsepower Est:
47 hp (35 kW) at 6500 rpm
Torque Est:
56 Nm (41 lb-ft) at 5000 rpm
Fuel System
Fuel Type:
Unleaded gasoline (91-98 octane recommended)
Fuel Tank Capacity:
17 liters (4.5 US gal)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Wet multi-disc clutch, hydraulically operated
Features
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Length:
2210 mm (87.0 in)
Width At Handlebars:
910 mm (35.8 in)
Height At Seat:
830 mm (32.7 in) (standard seat height)
Weights
Dry Weight Est:
191 kg (421 lbs)
Gross Vehicle Weight Rating Est:
395 kg (871 lbs)
🛡️ Safety Features
Ratings
ABS:
Optional (check specific model configuration)
Active Features
Brakes Front:
Dual 300 mm discs with twin-piston calipers
Brakes Rear:
Single 240 mm disc with single-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature warning, oil pressure warning, neutral indicator, turn signal indicators.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) for enhanced braking control.
Connectivity
Diagnostic Port:
OBD-II compatible diagnostic port for engine management system diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Air Filter Check:
Every 10,000 km (6,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 15W-50, API SG/SH or JASO MA certified
Engine Oil Capacity:
Approx. 2.8 liters (2.9 US qt) with filter change
Coolant Type:
BMW Motorrad approved coolant (ethylene glycol based), 50% mixture with distilled water
Brake Fluid Type:
DOT 4
Fork Oil Type:
SAE 5W or 7.5W (check manual for specific viscosity and quantity per leg)
Known Issues
Common Concern 1:
Stretched cam chain (leading to timing issues and noise), requires regular inspection and adjustment/replacement.
Common Concern 2:
Water pump seal leaks, often requires replacement.
Common Concern 3:
ABS sensor issues (on equipped models), can affect braking performance.
Common Concern 4:
Fuel injector clogging, can lead to rough running or starting problems. Regular use of fuel system cleaner recommended.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad, known for engineering excellence, performance, and durability, often in the premium segment.
Model Evolution
F Series Origin:
The F650GS lineage began with the F650 Funduro (single cylinder) in 1993, a collaboration with Aprilia and Rotax.
2001 Update:
The 2001 model represents a refinement of the F650 family, with the GS ('Gelände/Straße' - Offroad/Street) designation emphasizing its dual-purpose nature.
Production
Manufacturing Location:
Originally produced in Italy by Aprilia under contract for BMW, later moved to Germany.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The F650GS series is widely recognized for its reliability, versatility, and suitability for long-distance touring and adventure riding.
Ratings
User Reviews Summary:
Consistently receives high ratings from owners for its robust engine, comfortable ergonomics, and capability across varied terrains.
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