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BMW K1200 K1200RS 1998 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 1998 Codes Chassis Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Enthusiast owners, independent motorcycle repair shops, DIY mechanics Competitive Analysis Key Competitors: Honda VFR800, Kawasaki GTR1000, Yamaha FJ1200 Key Features Vehicle Distinctive Features: Innovative Telelever front suspension, powerful inline-four engine, shaft drive, comprehensive fairing for touring comfort. Key Features Manual Value Proposition: Empowers owners to perform advanced maintenance and repairs, reducing reliance on dealership service and extending vehicle lifespan. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Rebuilding, Refurbishing, Restoration Page Count Estimated Pages: Extensive (typically 500+ pages for comprehensive BMW motorcycle manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel injection (BMW EVO) Transmission: Clutch, gearbox, final drive (shaft drive) Electrical System: Wiring diagrams, starter, alternator, ignition system, lighting, instrumentation, ABS II Chassis And Suspension: Frame, front fork (Telelever), rear suspension (Paralever), wheels, tires Brakes: Hydraulic system, brake calipers, master cylinders, ABS II operation and service Bodywork And Fairings: Removal, installation, maintenance Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, valve adjustments Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable to 1998 models) Repair: Component-level repair, assembly, disassembly instructions Rebuilds: Engine rebuild, transmission overhaul Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and ABS servicing. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Image Resolution: High (typically 300 dpi for clear diagrams and text) Searchable Text: Yes (if OCR processed) Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, DOHC, inline-four cylinder Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 78.8 mm x 61.0 mm Compression Ratio: 11.0:1 Performance Horsepower: 109 hp @ 7500 rpm (approx.) Torque: 112 Nm (82.6 lb-ft) @ 6000 rpm (approx.) Fuel System Induction: Bosch Motronic 2.2 Fuel Injection (EVO system) Fuel Type: Unleaded Premium Gasoline (95 RON/91 AKI) Lubrication Oil Type: SAE 20W-40 or 10W-40 Synthetic Motorcycle Oil (API SG or higher) Cooling System Coolant Type: BMW Approved Antifreeze/Coolant Mixture (Ethylene Glycol based) Ignition System Ignition Type: Electronic Ignition Spark Plugs: NGK CR9EK or Champion RA5HC 🔧 Transmission Standard Type: 5-speed manual transmission Features Drive Type: Shaft Drive Clutch Type: Hydraulically operated, multi-plate wet clutch Fluid Specifications Gearbox Oil: SAE 75W-90 Synthetic Gear Oil (API GL-4 or GL-5) Final Drive Oil: SAE 75W-90 Synthetic Gear Oil (API GL-5) 📐 Dimensions Exterior Length: 2,228 mm (87.7 in) Width: 910 mm (35.8 in) (at handlebars) Height: 1,390 mm (54.7 in) (at handlebars) Wheelbase: 1,516 mm (59.7 in) Weights Dry Weight: 263 kg (580 lbs) Wet Weight: 282 kg (622 lbs) (approx., with fluids) Gross Vehicle Weight Rating: 480 kg (1058 lbs) Fuel Capacity Fuel Tank Capacity: 21 liters (5.5 US gal) Reserve Fuel: 4 liters (1.0 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles in the same way as cars. Active Features ABS: BMW Motorrad ABS II (Anti-lock Braking System) Braking System: Dual 305 mm discs with 4-piston calipers (front), Single 284 mm disc with 2-piston caliper (rear) Passive Features Lighting: Halogen headlight, LED taillight, turn signals Fairing: Aerodynamic full fairing with integrated windshield for rider protection 💡 Technology Features Infotainment Instrumentation: Analog tachometer, speedometer, digital display for fuel level, coolant temperature, gear indicator, trip meters, clock. Audio System: Optional aftermarket radio/audio systems commonly fitted by owners. Driver Assistance ABS System: BMW Motorrad ABS II provides enhanced braking control, preventing wheel lock-up. Connectivity Diagnostic Ports: Specific diagnostic connectors for BMW diagnostic tools (may require adapter for aftermarket use). Ergonomics Adjustability: Adjustable handlebars and rider seat for customizable comfort. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Major Service Interval: Every 20,000 km (12,000 miles) or biennially (includes valve clearance check, fluid changes, etc.) Spark Plug Replacement: Every 20,000 km (12,000 miles) Air Filter Cleaning Replacement: Inspect every 10,000 km (6,000 miles), clean/replace as needed Fluid Specifications Engine Oil Capacity: Approximately 4.0 liters (4.2 US quarts) with filter change Coolant Capacity: Approximately 2.5 liters (2.6 US quarts) Known Issues Common Problems: Stator failure (common in many BMW motorcycles of this era), potential for ABS sensor issues, occasional clutch slave cylinder leaks, fuel pump reliability. Common Problems Detection: Early detection of warning lights, unusual noises, or performance degradation is crucial. The manual provides diagnostic steps. 📚 Vehicle History Brand Heritage Bmw Motorcycles: Founded in 1916, BMW Motorrad has a long history of engineering excellence and innovation in motorcycle design. Model Evolution K Series Introduction: The...
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Sku: 427628
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BMW K1200 K1200RS 1998 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year:
1998
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Enthusiast owners, independent motorcycle repair shops, DIY mechanics
Competitive Analysis
Key Competitors:
Honda VFR800, Kawasaki GTR1000, Yamaha FJ1200
Key Features Vehicle
Distinctive Features:
Innovative Telelever front suspension, powerful inline-four engine, shaft drive, comprehensive fairing for touring comfort.
Key Features Manual
Value Proposition:
Empowers owners to perform advanced maintenance and repairs, reducing reliance on dealership service and extending vehicle lifespan.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Pages:
Extensive (typically 500+ pages for comprehensive BMW motorcycle manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel injection (BMW EVO)
Transmission:
Clutch, gearbox, final drive (shaft drive)
Electrical System:
Wiring diagrams, starter, alternator, ignition system, lighting, instrumentation, ABS II
Chassis And Suspension:
Frame, front fork (Telelever), rear suspension (Paralever), wheels, tires
Brakes:
Hydraulic system, brake calipers, master cylinders, ABS II operation and service
Bodywork And Fairings:
Removal, installation, maintenance
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, valve adjustments
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (if applicable to 1998 models)
Repair:
Component-level repair, assembly, disassembly instructions
Rebuilds:
Engine rebuild, transmission overhaul
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and ABS servicing.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High (typically 300 dpi for clear diagrams and text)
Searchable Text:
Yes (if OCR processed)
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, inline-four cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
78.8 mm x 61.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
109 hp @ 7500 rpm (approx.)
Torque:
112 Nm (82.6 lb-ft) @ 6000 rpm (approx.)
Fuel System
Induction:
Bosch Motronic 2.2 Fuel Injection (EVO system)
Fuel Type:
Unleaded Premium Gasoline (95 RON/91 AKI)
Lubrication
Oil Type:
SAE 20W-40 or 10W-40 Synthetic Motorcycle Oil (API SG or higher)
Cooling System
Coolant Type:
BMW Approved Antifreeze/Coolant Mixture (Ethylene Glycol based)
Ignition System
Ignition Type:
Electronic Ignition
Spark Plugs:
NGK CR9EK or Champion RA5HC
🔧 Transmission
Standard
Type:
5-speed manual transmission
Features
Drive Type:
Shaft Drive
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Fluid Specifications
Gearbox Oil:
SAE 75W-90 Synthetic Gear Oil (API GL-4 or GL-5)
Final Drive Oil:
SAE 75W-90 Synthetic Gear Oil (API GL-5)
📐 Dimensions
Exterior
Length:
2,228 mm (87.7 in)
Width:
910 mm (35.8 in) (at handlebars)
Height:
1,390 mm (54.7 in) (at handlebars)
Wheelbase:
1,516 mm (59.7 in)
Weights
Dry Weight:
263 kg (580 lbs)
Wet Weight:
282 kg (622 lbs) (approx., with fluids)
Gross Vehicle Weight Rating:
480 kg (1058 lbs)
Fuel Capacity
Fuel Tank Capacity:
21 liters (5.5 US gal)
Reserve Fuel:
4 liters (1.0 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles in the same way as cars.
Active Features
ABS:
BMW Motorrad ABS II (Anti-lock Braking System)
Braking System:
Dual 305 mm discs with 4-piston calipers (front), Single 284 mm disc with 2-piston caliper (rear)
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
Fairing:
Aerodynamic full fairing with integrated windshield for rider protection
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, speedometer, digital display for fuel level, coolant temperature, gear indicator, trip meters, clock.
Audio System:
Optional aftermarket radio/audio systems commonly fitted by owners.
Driver Assistance
ABS System:
BMW Motorrad ABS II provides enhanced braking control, preventing wheel lock-up.
Connectivity
Diagnostic Ports:
Specific diagnostic connectors for BMW diagnostic tools (may require adapter for aftermarket use).
Ergonomics
Adjustability:
Adjustable handlebars and rider seat for customizable comfort.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Major Service Interval:
Every 20,000 km (12,000 miles) or biennially (includes valve clearance check, fluid changes, etc.)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Air Filter Cleaning Replacement:
Inspect every 10,000 km (6,000 miles), clean/replace as needed
Fluid Specifications
Engine Oil Capacity:
Approximately 4.0 liters (4.2 US quarts) with filter change
Coolant Capacity:
Approximately 2.5 liters (2.6 US quarts)
Known Issues
Common Problems:
Stator failure (common in many BMW motorcycles of this era), potential for ABS sensor issues, occasional clutch slave cylinder leaks, fuel pump reliability.
Common Problems Detection:
Early detection of warning lights, unusual noises, or performance degradation is crucial. The manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
Founded in 1916, BMW Motorrad has a long history of engineering excellence and innovation in motorcycle design.
Model Evolution
K Series Introduction:
The K-series, introduced in the early 1980s, marked BMW's move into more powerful, multi-cylinder engines, often featuring shaft drive.
K1200Rs Development:
The K1200RS was a significant evolution, building upon the K100 and K1100 platforms, with a focus on performance and touring comfort.
Production
Production Years:
1997-2004
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
Often praised by motorcycle publications for its comfort, handling, and touring capability in its class.
Ratings
Long Term Reliability:
Generally considered reliable with proper maintenance, though specific component failures can occur as with any vehicle.
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