2002-2009 BMW K1200GT/K1200R/K1200S Motorbike Workshop Repair Service Manual Best
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🏷️ Basic Information Identification Make: BMW Model: K1200GT, K1200R, K1200S Applicable Model Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Engine Code General: K1200 Chassis Code General: K1200 👋 Introduction Market Position Target Audience: BMW K1200 series owners, independent repair shops, DIY enthusiasts Competitive Analysis Manual Advantage: Comprehensive, multilingual, digitally accessible, detailed technical depth. Key Features Instant Access: Immediate download provides quick access to critical repair information. User Friendliness: Easy to view and print, no advanced computer skills required. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Coverage Scope: Comprehensive repair, maintenance, rebuild, refurbishment, and restoration Diagnostic Procedures: Included Repair Procedures: Covered in great detail Page Count Page Count Estimate: N/A (Digital Download - comprehensive coverage) Language Languages: English, German, Spanish, French, Italian, Dutch, Japanese, Greek, Portuguese Format Delivery Method: Instant Download File Type: ISO/EXE Compatibility: All Versions of Windows 📖 Manual Coverage Systems Covered Engine: Full service, troubleshooting, and overhaul procedures for the K1200 engine series. Fuel System: Fuel injection system diagnostics, cleaning, and component replacement. Ignition System: Ignition timing, coil diagnosis, spark plug service. Cooling System: Radiator, fan, coolant flow, thermostat, and water pump service. Exhaust System: Catalytic converter, mufflers, and exhaust manifold inspection and repair. Transmission: Gearbox servicing, clutch operation, and drive shaft maintenance. Chassis And Frame: Frame inspection, suspension component service, steering head bearing maintenance. Front Suspension: Duolever front suspension system diagnostics and repair. Rear Suspension: Paralever rear suspension system servicing and adjustment. Brakes: ABS system diagnostics, brake fluid service, caliper and rotor maintenance, servo-assisted braking system. Wheels And Tires: Tire pressure monitoring, wheel bearing service, tire replacement guidelines. Electrical System: Full wiring diagrams, ECU troubleshooting, lighting system, starter motor, alternator. Lighting System: Headlight, taillight, turn signal, and dashboard illumination service. Instrumentation And Controls: Dashboard functions, switchgear operation, lever adjustments. Bodywork And Fairings: Panel removal, installation, and cosmetic repair procedures. Seats And Ergonomics: Seat adjustment, rider comfort considerations. Storage Compartments: Accessing and maintaining storage areas. Procedures Included Scheduled Maintenance: Detailed maintenance schedules and procedures. Troubleshooting: Extensive diagnostic guides for common and uncommon issues. Engine Rebuild: Complete engine disassembly, inspection, and reassembly instructions. Transmission Overhaul: In-depth procedures for gearbox and clutch servicing. Brake System Bleeding: Specific instructions for ABS brake bleeding. Suspension Adjustment: Setting up suspension for optimal performance. Electrical Component Testing: Diagnostic testing for sensors, actuators, and ECUs. Wheel Alignment: Procedures for ensuring proper wheel alignment. Fluid Changes: Detailed instructions for all fluid types and capacities. Component Replacement: Step-by-step guides for replacing all major and minor components. Technical Depth Depth Of Information: Professional Technician Level Illustrations And Diagrams: High Quality Photos, Illustrations, and Diagrams Completeness: 100% Complete and Intact 📊 Manual Specifications File Format File Extension: ISO/EXE Viewing Requirements: Requires a Windows operating system Print Quality Printability: Printable Binding Type Binding: Digital (No physical binding) Paper Type Paper Quality: N/A (Digital - no physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke, DOHC, 4 valves per cylinder Displacement: 1171 cc (for K1200GT/R/S models) Performance Horsepower Estimate: Approximately 130-163 hp (depending on specific model variant and year) Torque Estimate: Approximately 115-130 Nm (depending on specific model variant and year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 octane 🔧 Transmission Standard Transmission Type: 6-speed manual transmission Features Drive System: Shaft drive 📐 Dimensions Exterior Wheelbase Approx: Refer to specific model data within manual Weights Dry Weight Approx: Refer to specific model data within manual (e.g., K1200S ~230kg, K1200GT ~280kg) 🛡️ Safety Features Ratings ABS: Optional/Standard depending on model and year, BMW Motorrad ABS Active Features Braking System Type: Hydraulically operated, servo-assisted dual disc front, single disc rear. 💡 Technology Features Infotainment Instrument Cluster: Digital/analog combination display with comprehensive information. Driver Assistance ABS System: Advanced Anti-lock Braking System for enhanced safety. Heated Grips: Often standard or optional, with adjustable settings. Connectivity Diagnostic Port: On-board diagnostic connector for fault code retrieval and analysis. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 12 months, refer to manual for precise intervals and conditions. Valve Clearance Check: Refer to manual for specific mileage intervals (e.g., 20,000 km or 40,000 km). Fluid Specifications Engine Oil Type: BMW recommends specific grades such as SAE 5W-40 or 10W-40 synthetic motorcycle oil. Refer to manual for exact specifications. Brake Fluid Type: DOT 4 brake fluid Coolant Type: BMW approved coolant mixture (glycol-based antifreeze and water) Known Issues Typical Maintenance Items: Regular checks of fluid levels, tire pressure, brake pad wear, clutch operation, and drive shaft lubrication. Potential Common Faults Addressed: Manual likely covers troubleshooting for ABS errors, paralever spline lubrication, and general electronic diagnostics. 📚 Vehicle History Brand Heritage Bmw Motorrad Legacy: Long history of engineering excellence in motorcycles, known for innovation and quality. Model Evolution K Series Introduction: The K series represents BMW's foray into liquid-cooled, multi-cylinder engines,...
Full wiring diagrams, ECU troubleshooting, lighting system, starter motor, alternator.
Lighting System:
Headlight, taillight, turn signal, and dashboard illumination service.
Instrumentation And Controls:
Dashboard functions, switchgear operation, lever adjustments.
Bodywork And Fairings:
Panel removal, installation, and cosmetic repair procedures.
Seats And Ergonomics:
Seat adjustment, rider comfort considerations.
Storage Compartments:
Accessing and maintaining storage areas.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures.
Troubleshooting:
Extensive diagnostic guides for common and uncommon issues.
Engine Rebuild:
Complete engine disassembly, inspection, and reassembly instructions.
Transmission Overhaul:
In-depth procedures for gearbox and clutch servicing.
Brake System Bleeding:
Specific instructions for ABS brake bleeding.
Suspension Adjustment:
Setting up suspension for optimal performance.
Electrical Component Testing:
Diagnostic testing for sensors, actuators, and ECUs.
Wheel Alignment:
Procedures for ensuring proper wheel alignment.
Fluid Changes:
Detailed instructions for all fluid types and capacities.
Component Replacement:
Step-by-step guides for replacing all major and minor components.
Technical Depth
Depth Of Information:
Professional Technician Level
Illustrations And Diagrams:
High Quality Photos, Illustrations, and Diagrams
Completeness:
100% Complete and Intact
📊 Manual Specifications
File Format
File Extension:
ISO/EXE
Viewing Requirements:
Requires a Windows operating system
Print Quality
Printability:
Printable
Binding Type
Binding:
Digital (No physical binding)
Paper Type
Paper Quality:
N/A (Digital - no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 4 valves per cylinder
Displacement:
1171 cc (for K1200GT/R/S models)
Performance
Horsepower Estimate:
Approximately 130-163 hp (depending on specific model variant and year)
Torque Estimate:
Approximately 115-130 Nm (depending on specific model variant and year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Features
Drive System:
Shaft drive
📐 Dimensions
Exterior
Wheelbase Approx:
Refer to specific model data within manual
Weights
Dry Weight Approx:
Refer to specific model data within manual (e.g., K1200S ~230kg, K1200GT ~280kg)
🛡️ Safety Features
Ratings
ABS:
Optional/Standard depending on model and year, BMW Motorrad ABS
Active Features
Braking System Type:
Hydraulically operated, servo-assisted dual disc front, single disc rear.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination display with comprehensive information.
Driver Assistance
ABS System:
Advanced Anti-lock Braking System for enhanced safety.
Heated Grips:
Often standard or optional, with adjustable settings.
Connectivity
Diagnostic Port:
On-board diagnostic connector for fault code retrieval and analysis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, refer to manual for precise intervals and conditions.
Valve Clearance Check:
Refer to manual for specific mileage intervals (e.g., 20,000 km or 40,000 km).
Fluid Specifications
Engine Oil Type:
BMW recommends specific grades such as SAE 5W-40 or 10W-40 synthetic motorcycle oil. Refer to manual for exact specifications.
Brake Fluid Type:
DOT 4 brake fluid
Coolant Type:
BMW approved coolant mixture (glycol-based antifreeze and water)
Known Issues
Typical Maintenance Items:
Regular checks of fluid levels, tire pressure, brake pad wear, clutch operation, and drive shaft lubrication.
Potential Common Faults Addressed:
Manual likely covers troubleshooting for ABS errors, paralever spline lubrication, and general electronic diagnostics.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
Long history of engineering excellence in motorcycles, known for innovation and quality.
Model Evolution
K Series Introduction:
The K series represents BMW's foray into liquid-cooled, multi-cylinder engines, offering a blend of performance and touring comfort.
Production
Production Period Coverage:
Manual covers models from 2002 through 2009, encompassing significant updates within that range.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The K1200 series are recognized for their performance, comfort, and advanced engineering, often receiving high marks in motorcycle reviews for their class.
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