BMW K1200RS K1200 RS Motorcycle Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Variant: K1200 RS Vehicle Type: Motorcycle Generation Generation: First Generation (K589) Codes Chassis Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Touring riders, sport-touring enthusiasts, riders seeking high-performance and long-distance comfort. Competitive Analysis Key Competitors: Honda ST1300, Yamaha FJR1300, Kawasaki GTR1400, Triumph Sprint ST. Key Features Vehicle Engine Configuration: Inline four-cylinder Boxer-twin (horizontally opposed cylinders). Suspension Technology: Duolever front suspension, Paralever rear swingarm with shaft drive. Braking Technology: Integral ABS (Anti-lock Braking System) with linked braking. Key Features Manual Manual Utility: Essential for DIY maintenance, repair, and advanced troubleshooting, reducing reliance on dealerships. Value Proposition: Cost-effective solution for maintaining the K1200RS, providing professional-level guidance. 📋 Manual Details Coverage Areas Model Years Covered: 2001, 2002, 2003, 2004, 2005 Regions Covered: Global (specifications may vary by market) Page Count Estimated Page Count: 500+ Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine teardown, assembly, valve adjustment, timing, fuel injection, ignition, cooling system, exhaust system, lubrication system, engine management (DME/ECU). Drivetrain Systems: Clutch operation and service, gearbox internal and external components, final drive (shaft drive), driveshaft maintenance, differential (if applicable, though typically not on this model). Chassis Suspension: Front fork (including EVO-Sport suspension system), rear shock absorber, swingarm, wheel bearings, steering head bearings, suspension adjustments. Braking System: Front and rear brake calipers, master cylinders, brake lines, ABS system (Integral ABS), brake pad replacement, rotor inspection, brake fluid bleeding. Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlights, taillights, turn signals), instrumentation, wiring diagrams, fuses, relays, ignition switch, fault diagnosis (OBD). Bodywork Fairings: Fairing removal and installation, seat, fuel tank, fenders, mirrors, luggage system components, cosmetic repairs. Control Systems: Throttle control, clutch lever, brake levers, shift lever, footpegs, handlebar assembly, cable adjustments. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, chain/driveshaft lubrication and adjustment, brake fluid replacement, coolant checks and replacement. Troubleshooting Diagnostics: Systematic troubleshooting guides for common and uncommon problems, diagnostic codes, electrical system fault finding, engine performance issues. Major Repairs: Engine overhauls, transmission repairs, suspension component replacement, ABS system servicing, electrical component replacement. Special Tools: Identification and usage of specialized tools required for specific procedures (e.g., torque wrenches, engine timing tools, suspension tools). Technical Depth Depth Of Coverage: Comprehensive from basic rider maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures. Wiring Diagrams: Detailed electrical schematics for all systems, color-coded for clarity. Torque Specifications: Explicit torque values for all critical fasteners. Exploded Views: Detailed exploded diagrams of all major components and sub-assemblies. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Searchable text within the PDF for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams suitable for printing. Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) Accessibility Device Compatibility: Viewable on computers, tablets, and smartphones with PDF reader. ⚙️ Engine Specifications Primary Engine Engine Type: 16-valve DOHC inline four-cylinder, Boxer-twin configuration (four cylinders opposed). Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 77.6 mm x 64 mm (3.06 in x 2.52 in) Compression Ratio: 10.8:1 Cooling System: Liquid-cooled Performance Horsepower: 130 hp (97 kW) at 8,750 rpm Torque: 113 Nm (83 lb-ft) at 6,750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 Fuel Type: Unleaded premium gasoline (95 RON / 91 AKI minimum recommended) Fuel Tank Capacity: 24 Liters (6.3 US gal) Ignition Ignition System: Electronic ignition with knock sensor 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Clutch: Hydraulically operated multi-plate wet clutch Final Drive: Shaft drive Features Gear Ratios: Ratio data available in manual (specific ratios vary per gear) Transmission Fluid: Refer to manual for specific fluid type and capacity (typically gear oil for final drive, manual transmission fluid for gearbox). 📐 Dimensions Exterior Length: 2,225 mm (87.6 in) Width: 945 mm (37.2 in) (including mirrors) Height: 1,430 mm (56.3 in) (at handlebars) Wheelbase: 1,519 mm (59.8 in) Weights Dry Weight: 244 kg (538 lbs) Wet Weight: 271 kg (597.5 lbs) Maximum Load: 400 kg (882 lbs) (including rider, passenger, and luggage) Wheels Tires Front Tire Size: 120/70 ZR 17 Rear Tire Size: 170/60 ZR 17 Wheel Type: Cast aluminum alloy 🛡️ Safety Features Ratings ABS System: BMW Integral ABS (Generation 2) Active Features Braking System Design: Linked braking (front and rear brakes partially actuated by either lever). Chassis Stability: Duolever front suspension for improved stability and feedback. Passive Features Lighting: Halogen headlight, LED taillight, amber front and rear turn signals. Ergonomics: Adjustable handlebars and seat height (on some models/options) for rider comfort and control. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, LCD display for trip computer, gear...
Clutch operation and service, gearbox internal and external components, final drive (shaft drive), driveshaft maintenance, differential (if applicable, though typically not on this model).
Chassis Suspension:
Front fork (including EVO-Sport suspension system), rear shock absorber, swingarm, wheel bearings, steering head bearings, suspension adjustments.
Braking System:
Front and rear brake calipers, master cylinders, brake lines, ABS system (Integral ABS), brake pad replacement, rotor inspection, brake fluid bleeding.
Relays, voltage regulator, and wiring harness integrity can be issues if not maintained; manual provides diagnostic paths.
Fuel System Maintenance:
Fuel pump and injector maintenance are critical for performance; manual details cleaning and testing.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division Legacy:
BMW Motorrad has a long history of producing innovative and durable motorcycles since the 1920s.
Model Evolution
Predecessor:
BMW K1100LT and K1100RS.
Successor:
BMW K1200GT (introduced later).
Design Philosophy:
The K1200RS represented BMW's approach to a high-performance sport-touring machine, blending comfort, technology, and a distinctive engine configuration.
Production
Production Period For Model:
1996 - 2005 (This manual covers the later years of this generation).
Manufacturing Plant:
Berlin Spandau, Germany
🏆 Awards & Recognition
Recognitions
Review Acclaim:
Praised by motorcycle publications for its comfortable riding position, powerful engine, and touring capability.
Ratings
Owner Satisfaction:
Generally high owner satisfaction, particularly for long-distance comfort and build quality.
Certifications
Safety Certification:
Complies with relevant EU and US safety standards for motorcycles of its era.
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