BMW M3 1999-2005 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: BMW Model: M3 Generation Generation Code: E46 Codes Engine Codes: S54B32 ๐ Introduction Market Position Segment: Compact Executive Sports Coupe/Convertible Target Audience: Enthusiasts, DIY mechanics, professional workshops Competitive Analysis Competitors: Audi S4 B5/B6, Mercedes-Benz C43 AMG/C55 AMG, Porsche 911 (996) Key Features Of Vehicle Performance Orientation: High-revving naturally aspirated engine, balanced chassis, track-capable performance Design Language: Muscular, aerodynamic styling, iconic BMW proportions Value Proposition Of Manual Cost Savings: Enables owners to perform maintenance and repairs, reducing dealership costs Diagnostic Capability: Provides in-depth troubleshooting guides for complex issues ๐ Manual Details Coverage Areas Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Engine: S54B32 (3.2L Inline-6) Transmission: SMG (Sequential Manual Gearbox), 6-Speed Manual Drivetrain: Rear Wheel Drive (RWD), Limited-Slip Differential (LSD) Suspension: Front: MacPherson strut, Rear: Multi-link Brakes: Front: Ventilated Discs, Rear: Ventilated Discs, ABS, DSC (Dynamic Stability Control) Electrical: Engine Management (DME), Body Control Modules (BCM), Lighting, Infotainment, Diagnostics (OBD-II) Body And Trim: Exterior panels, interior trim, aerodynamics Procedures Included Maintenance: Oil change, filter replacement, spark plug replacement, fluid checks and changes, brake pad/rotor replacement, belt replacement Diagnostics And Troubleshooting: Fault code interpretation, symptom-based troubleshooting guides, electrical system diagnostics Engine Repair: Engine assembly/disassembly, cylinder head overhaul, piston/rod inspection, valve train service Transmission Repair: Clutch replacement, SMG hydraulic system service, manual gearbox overhaul Suspension And Steering: Shock absorber/strut replacement, control arm bushing replacement, power steering system service Brake System Repair: Brake caliper overhaul, bleeding procedures, ABS component replacement Electrical System Repair: Wiring harness repair, sensor replacement, module programming (basic level) Climate Control System: A/C system service, heater core replacement Technical Depth Depth: Comprehensive (from basic maintenance to major component overhaul) ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Print Readability: High resolution, suitable for printing Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Name: S54B32 Engine Type: Naturally Aspirated Inline-6, DOHC, 24 Valves Displacement: 3.2 Liters (3246 cc) Performance Horsepower: 333 hp @ 7900 rpm Torque: 262 lb-ft (355 Nm) @ 4900 rpm Redline: 8000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Individual Throttle Bodies (ITBs) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Management ECM Model: MS43 (for most models) ๐ง Transmission Standard Type Standard: 6-Speed Manual (Getrag 420G) Optional Type Optional: SMG II (Sequential Manual Gearbox) Features Clutch Type: Hydraulic, Single Plate (Manual), Electro-hydraulic actuation (SMG) Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent, e.g., Pentosin MTF 2) Smg Transmission Fluid: BMW ATF LT-3 (or equivalent, e.g., Pentosin CHF 11S for hydraulic pump) ๐ Dimensions Exterior Wheelbase: 2760 mm (108.7 in) Length: 4492 mm (176.9 in) Width: 1751 mm (68.9 in) Height: 1371 mm (54.0 in) Weights Curb Weight Coupe: 1570 kg (3461 lbs) Curb Weight Convertible: 1690 kg (3726 lbs) Gross Vehicle Weight Rating: Approximately 2000 kg (4400 lbs) Wheels And Tires Wheel Bolt Pattern: 5x120 Front Tire Size: 225/40R18 Rear Tire Size: 255/35R18 ๐ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: Good (for Coupe, IIHS) NHTSA Front Impact Passenger: Good (for Coupe, IIHS) Active Features Traction Control: ASC+T (Automatic Stability Control and Traction) Stability Control: DSC (Dynamic Stability Control) Braking System: ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution) Passive Features Airbags: Driver, Passenger, Side Airbags (optional) Rollover Protection: Pop-up roll bars (Convertible) ๐ก Technology Features Infotainment Head Unit: BMW Business CD, BMW Professional CD RDS Navigation System: Optional BMW Professional Navigation System (Mk IV) Driver Assistance Parking Sensors: Optional Park Distance Control (PDC) Connectivity Bluetooth: Optional Bluetooth hands-free interface Climate Control System Type: Manual or Automatic Climate Control (with optional extended functions) ๐ง Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 miles (12,000 - 16,000 km) or as indicated by the Condition Based Service (CBS) system Inspect Brakes: Inspect every 10,000 miles (16,000 km) Replace Spark Plugs: Every 60,000 miles (100,000 km) Fluid Specifications Engine Oil: SAE 10W-60 (BMW M TwinPower Turbo Engine Oil or equivalent) Coolant: BMW Blue Antifreeze/Coolant (G48 type) Brake Fluid: DOT 4 (or BMW Super Dot 4) Fluid Capacities Engine Oil Capacity: 7.0 Liters (7.4 US Quarts) Known Issues Rod Bearings: Potential for wear/failure on early S54 engines; requires inspection and potential replacement with upgraded bearings Vanos System: Solenoid issues, seal failures leading to rough idle or loss of power Subframe Mounts: Cracking or tearing of rear subframe mounting points due to chassis stress Throttle Actuators: Failure of individual throttle body actuators causing uneven engine performance Filter Part Numbers Oil Filter: BMW Part No. 11 42 7 832 990 (or equivalent Mann-Filter HU 816 X) Air Filter: BMW Part No. 13 72 1 435 694 (or equivalent K&N 33-2070) ๐ Vehicle...
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