BMW R 850 C R 1200 C Motorcycle Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: R 1200 C Type: Motorcycle Generation R 850 C: First Generation (1997-2004) R 1200 C: First Generation (1997-2004) Codes R 850 C: Internal BMW model code for the 850cc variant of the R C series R 1200 C: Internal BMW model code for the 1200cc variant of the R C series 👋 Introduction Market Position Segment: Cruiser/Touring segment, known for its distinct styling and Boxer engine. Target Audience: Motorcyclists seeking a comfortable, stylish, and mechanically robust touring machine with BMW's engineering heritage. Competitive Analysis Competitors: Harley-Davidson (Sportster and Softail models), Honda (Shadow series), Indian (cruiser models), Moto Guzzi (California series). Differentiation: Unique Boxer engine layout, shaft drive, BMW's characteristic build quality and engineering, often featuring optional ABS and advanced (for the era) electronics. Key Features Engine Configuration: Air-cooled, four-stroke Boxer twin-cylinder engine. Drivetrain Type: Shaft drive, requiring minimal maintenance compared to chain drive. Styling: Distinctive cruiser styling with a focus on rider comfort and touring capability. Handling: BMW's reputation for stable and predictable handling, even with the cruiser format. 📋 Manual Details Coverage Areas Supported Models: BMW R 850 C and BMW R 1200 C Supported Years: Typically covers production years from introduction (circa 1997) up to the end of the R 850 C and R 1200 C production cycles (around 2004/2005). Page Count Estimated Pages: Likely in the range of 300-500+ pages, typical for comprehensive service and repair manuals covering multiple models or variations. Manual Type Type: Complete Service and Repair Manual Comparison: Factory Workshop Manual equivalent, designed for professional repair shops. Language Language: English (typical for international market manuals, but verification is recommended). Format Format: Digital (likely PDF or similar electronic format), often searchable. 📖 Manual Coverage Systems Covered Engine: All aspects including disassembly, assembly, inspection, repair, tuning, and troubleshooting of the Boxer twin-cylinder engine. Fuel System: Fuel injection systems (e.g., Bosch Motronic), fuel pump, injectors, fuel lines, throttle body, fuel tank servicing. Ignition System: Ignition coils, spark plugs, ECU control, troubleshooting ignition faults. Transmission: Gearbox operation, clutch system (dry single-plate for most), maintenance, repair, fluid specifications. Drivetrain: Final drive (shaft drive), bevel gear housing, universal joint, drive shaft inspection and servicing. Braking System: Hydraulic brake system, ABS (Integral ABS available on some models), brake discs, calipers, master cylinders, brake fluid specifications and bleeding procedures. Suspension: Front fork (telescopic or EVO Telelever on some R1200C variants), rear monoshock, adjustment procedures, seals, fork oil specifications. Electrical System: Wiring diagrams, battery maintenance, alternator, starter motor, lighting systems, fuses, relays, ECU diagnostics. Chassis And Frame: Frame inspection, subframe, steering head bearings, wheel bearings. Bodywork And Trim: Fenders, fuel tank, seat, fairings (if applicable), instrument panel, fairing removal and installation. Cooling System: Oil cooling system (air-cooled with oil cooler) and associated components. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain/drive maintenance, brake fluid changes, air filter cleaning/replacement. Troubleshooting: Diagnosis of common faults, diagnostic codes (if applicable), step-by-step troubleshooting guides for various systems. Engine Repair: Top-end overhaul (cylinder head, valves), piston and ring replacement, crankshaft inspection, seal replacements. Transmission Repair: Gearbox disassembly and reassembly, clutch replacement, troubleshooting shifting issues. Electrical Diagnostics: Fault finding in the electrical system, wiring harness inspection, component testing. Suspension Overhaul: Fork seal replacement, shock absorber servicing, adjustment procedures. Brake System Service: Brake bleeding, caliper servicing, master cylinder replacement, ABS system diagnostics. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to full engine and transmission rebuilds. Diagnostics: Includes diagnostic procedures, torque specifications, clearances, and wiring diagrams essential for accurate repairs. Special Tools: Likely lists required special tools for specific procedures (e.g., flywheel holder, torque wrenches, diagnostic tools). 📊 Manual Specifications File Format Digital Format: PDF (most probable), allowing for easy searching, printing, and digital viewing. Print Quality Image Resolution: High-resolution scans or original digital files ensuring clear diagrams, illustrations, and text. Text Searchability: Searchable text functionality is highly desirable for digital manuals, allowing quick access to information. Binding Type Digital Access: Instant download or access via a link. Paper Type Digital Medium: N/A (digital format, but if printed, expect durable paper suitable for workshop use). ⚙️ Engine Specifications Primary Engine R 850 C: 848cc (84.0 mm bore x 77.0 mm stroke), air-cooled, four-stroke Boxer twin R 1200 C: 1170cc (101.0 mm bore x 73.0 mm stroke), air-cooled, four-stroke Boxer twin Performance R 850 C: Approx. 70 hp (51 kW) at 6750 rpm, Approx. 77 Nm (57 lb-ft) at 4750 rpm R 1200 C: Approx. 61 hp (45 kW) at 5000 rpm (early models, Euro 1) to 67 hp (49 kW) at 5300 rpm (later models, Euro 2), Approx. 98 Nm (72 lb-ft) at 3750 rpm (early) to 100 Nm (74 lb-ft) at 3000 rpm (later) Fuel System Type: Electronic Fuel Injection (EFI), typically Bosch Motronic system. Fuel Type: Unleaded gasoline, minimum octane rating 91 RON. Lubrication System:...
Diagnosis of common faults, diagnostic codes (if applicable), step-by-step troubleshooting guides for various systems.
Engine Repair:
Top-end overhaul (cylinder head, valves), piston and ring replacement, crankshaft inspection, seal replacements.
Transmission Repair:
Gearbox disassembly and reassembly, clutch replacement, troubleshooting shifting issues.
Electrical Diagnostics:
Fault finding in the electrical system, wiring harness inspection, component testing.
Suspension Overhaul:
Fork seal replacement, shock absorber servicing, adjustment procedures.
Brake System Service:
Brake bleeding, caliper servicing, master cylinder replacement, ABS system diagnostics.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to full engine and transmission rebuilds.
Diagnostics:
Includes diagnostic procedures, torque specifications, clearances, and wiring diagrams essential for accurate repairs.
Special Tools:
Likely lists required special tools for specific procedures (e.g., flywheel holder, torque wrenches, diagnostic tools).
📊 Manual Specifications
File Format
Digital Format:
PDF (most probable), allowing for easy searching, printing, and digital viewing.
Print Quality
Image Resolution:
High-resolution scans or original digital files ensuring clear diagrams, illustrations, and text.
Text Searchability:
Searchable text functionality is highly desirable for digital manuals, allowing quick access to information.
Binding Type
Digital Access:
Instant download or access via a link.
Paper Type
Digital Medium:
N/A (digital format, but if printed, expect durable paper suitable for workshop use).
⚙️ Engine Specifications
Primary Engine
R 850 C:
848cc (84.0 mm bore x 77.0 mm stroke), air-cooled, four-stroke Boxer twin
R 1200 C:
1170cc (101.0 mm bore x 73.0 mm stroke), air-cooled, four-stroke Boxer twin
Performance
R 850 C:
Approx. 70 hp (51 kW) at 6750 rpm, Approx. 77 Nm (57 lb-ft) at 4750 rpm
R 1200 C:
Approx. 61 hp (45 kW) at 5000 rpm (early models, Euro 1) to 67 hp (49 kW) at 5300 rpm (later models, Euro 2), Approx. 98 Nm (72 lb-ft) at 3750 rpm (early) to 100 Nm (74 lb-ft) at 3000 rpm (later)
Fuel System
Type:
Electronic Fuel Injection (EFI), typically Bosch Motronic system.
Fuel Type:
Unleaded gasoline, minimum octane rating 91 RON.
Lubrication
System:
Wet sump lubrication with oil cooler.
🔧 Transmission
Standard
Type:
5-speed manual transmission.
Optional
Features:
Some R1200C models might have offered a 6-speed transmission in later years or specific markets, but 5-speed is standard for this generation.
Typically SAE 75W-90 GL-5 gear oil. Check manual for exact BMW specification (e.g., BMW Hypoid Gear Oil).
📐 Dimensions
Exterior
R 1200 C:
Length: ~2230 mm, Width: ~900 mm (handlebar width), Height: ~1150 mm (seat height varies by seat option).
R 850 C:
Similar dimensions to R1200C, slightly adjusted for engine size.
Weights
R 850 C:
Dry weight: ~216 kg (476 lbs)
R 1200 C:
Dry weight: ~213 kg (470 lbs) for standard models, up to ~230 kg (507 lbs) with accessories and ABS.
Gvwr:
Refer to specific model year manual for Gross Vehicle Weight Rating.
Fuel Capacity
Tank Capacity:
17.5 liters (4.6 US gallons), including a ~3-liter reserve.
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycle safety is primarily assessed through independent rider feedback, ABS effectiveness, and handling stability. Official crash test ratings comparable to cars are not typically available.
Active Features
ABS:
BMW Integral ABS was an optional and highly regarded safety feature on many R 1200 C models, providing linked front and rear braking for enhanced stability.
Lighting:
Halogen headlight for good night visibility, prominent taillight and brake lights.
Passive Features
Frame Construction:
Robust steel frame designed for stability and rider confidence.
Ergonomics:
Cruiser-style ergonomics promoting rider comfort over long distances, which can reduce fatigue and improve control.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, with digital display for odometer, trip meters, clock, and system warnings.
Audio Options:
Some models offered integrated or optional audio systems, often with handlebar-mounted controls. Compatibility and repair would be detailed.
Driver Assistance
ABS:
As mentioned, Integral ABS was a significant technological feature offering enhanced safety.
Connectivity
Diagnostics:
The manual will cover how to interface with the bike's onboard diagnostic systems, potentially including BMW's proprietary diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Check manual for specific recommendations.
Major Service:
Valve clearance checks and adjustments are usually recommended every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil:
Synthetic or semi-synthetic engine oil meeting BMW's specifications, typically SAE 15W-40 or 20W-50. Capacity: ~3.0 liters (including oil filter).
Brake Fluid:
DOT 4 brake fluid. Should be replaced every 2 years regardless of mileage.
Coolant:
N/A (Air-cooled engine with oil cooling).
Known Issues
Fuel Pump:
Early models may experience fuel pump issues; diagnosis and replacement are covered in the manual.
Clutch Actuator:
Hydraulic clutch actuator seals can sometimes leak, affecting clutch operation.
ABS Sensors:
ABS sensor rings or wiring can be prone to damage from road debris or improper maintenance.
Steering Head Bearings:
Can wear over time, leading to notchy steering; adjustment and replacement procedures are critical.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad has a rich history dating back to the 1920s, known for its innovative engineering, flat-twin Boxer engines, and durable motorcycles.
Model Evolution
R C Series Introduction:
The R 1200 C was introduced in 1997 as BMW's first foray into the cruiser market, aiming to capture a segment traditionally dominated by American manufacturers.
R 850 C Introduction:
The R 850 C followed shortly after, offering a slightly more accessible engine displacement and price point.
Design Philosophy:
Designed by David Robb, the R C series featured a unique, modern interpretation of the cruiser aesthetic, blending classic BMW Boxer elements with contemporary styling.
Production
Production Period:
R 850 C: 1997-2004 (approx.). R 1200 C: 1997-2004 (approx.).
While specific awards are not widely publicized for this model, the R C series was generally praised for its unique styling, comfortable ride, and strong performance, especially for a cruiser from a non-traditional cruiser manufacturer.
Ratings
Reliability:
BMW motorcycles, including the R C series, are generally regarded as reliable and durable when properly maintained, a testament to German engineering. The manual is key to ensuring this.
Certifications
Manual Quality:
The product description claims 'BEST manuals on Tradebit, buy with confidence,' suggesting a focus on quality and completeness, often mirroring factory standards.
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