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BMW R80 GS R100 R 1983 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R80 GS / R100 GS Model Variant: R80GS, R100GS Year: 1983 Codes Engine Codes: R80GS: Type 247; R100GS: Type 247 👋 Introduction Market Position Market Segment: Dual-sport / Adventure Touring Motorcycles Competitive Analysis Competitors: Yamaha XT500/Tenere, Honda XL series, Suzuki DR series, Kawasaki KLR series of the era. Key Features Bike Key Features: Robust air-cooled boxer twin engine, shaft drive, long-travel suspension, capable off-road and on-road performance, iconic design. Manual Value Proposition Value For Buyers: Essential resource for owners and mechanics to maintain, troubleshoot, and repair these classic BMW motorcycles, preserving their longevity and performance. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Exhaust System, Frame, Bodywork, Controls, Wheels & Tires, Special Tools, Troubleshooting, Maintenance, Repair Procedures Bodywork Chassis: Frame inspection and repair, fuel tank and seat removal/installation, fairing and body panel maintenance, handle bar and control adjustments. Page Count Page Count: Estimated 400-600 pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Airhead boxer twin engine (R80: 797cc, R100: 979cc), cylinder head removal/installation, piston and ring replacement, crankshaft and connecting rod inspection, valve clearance adjustment, timing chain/belt inspection (if applicable for this era), lubrication system (oil pump, filter, oil passages), cooling system (air-cooled, but includes oil cooler details). Transmission Drivetrain: Clutch operation and adjustment, gearbox disassembly and reassembly, gear selection mechanism, driveshaft maintenance and lubrication, final drive unit (bevel gear inspection, lubrication, and seal replacement), U-joint inspection. Suspension Brakes: Front forks (telescopic, including seal replacement, oil change), rear shock absorbers (monolever/paralever systems if applicable for 1983 models, though typically later), swingarm bearings, brake system (front and rear drum/disc brakes), brake caliper overhaul, master cylinder maintenance, brake fluid bleeding, hydraulic line inspection. Electrical Fuel Exhaust: Ignition system (points, condenser, ignition coil, spark plug specifications), charging system (alternator, voltage regulator), starting system (starter motor), battery maintenance, lighting system (headlight, taillight, turn signals), instrumentation, fuel tank removal and installation, carburetor overhaul and adjustment (Bing carburetors common), fuel lines and petcock maintenance, exhaust system inspection and replacement. Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacement, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment, brake bleeding, drive shaft lubrication, battery charging/testing, tire pressure checks, general inspection points. Repair Procedures: Engine top-end overhaul, engine bottom-end overhaul, gearbox rebuild, suspension overhaul, brake system repairs, electrical component diagnosis and replacement, carburetor tuning, clutch replacement, wheel bearing replacement, final drive seal replacement. Troubleshooting Guides: Systematic approaches to diagnose common faults in engine, electrical, and mechanical systems. Includes symptom-based problem-solving. Technical Depth Technical Depth: Comprehensive from basic rider maintenance to full engine and transmission rebuilds. Includes diagnostic procedures, troubleshooting guides, exploded diagrams, and torque specifications for critical fasteners. Suitable for both novice mechanics and experienced technicians. Torque Specifications: Detailed torque values for critical engine, chassis, and brake fasteners essential for proper assembly and safety. Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems, aiding in diagnosis and repair of electrical faults. Special Tools: Lists and descriptions of specialized tools required for specific maintenance and repair procedures (e.g., flywheel puller, fork seal drivers). 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable if scanned with OCR. Print Quality Print Quality: Variable, dependent on original source scan quality. Typically clear enough for most tasks. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, boxer-twin (flat-twin) Engine Displacement R80: 797.5 cc Engine Displacement R100: 979 cc Performance Horsepower R80: Approx. 50 hp (37 kW) at 6500 rpm (varied by market/tuning) Horsepower R100: Approx. 65 hp (48 kW) at 7000 rpm (varied by market/tuning) Torque R80: Approx. 57 Nm (42 lb-ft) at 5500 rpm Torque R100: Approx. 70 Nm (52 lb-ft) at 6000 rpm Fuel System Fuel Delivery: Dual Carburetor (typically Bing 32mm or 40mm depending on model variant) Fuel Type: Unleaded gasoline (premium recommended) Engine Components Bore X Stroke R80: 81 mm x 75.6 mm Bore X Stroke R100: 94 mm x 70.8 mm Compression Ratio: R80: 8.2:1; R100: 8.5:1 (typical) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Drive Type: Shaft drive Features Clutch Type: Single dry plate clutch (hydraulic actuation) 📐 Dimensions Exterior Wheelbase: Approx. 1450 mm (57.1 inches) Seat Height: Approx. 860 mm (33.9 inches) (variable with suspension settings) Weights Dry Weight R80: Approx. 195 kg (430 lbs) Dry Weight R100: Approx. 205 kg (452 lbs) Fuel Tank Capacity: 24 liters (6.3 US gallons) 🛡️ Safety Features Ratings Safety Standards: Adheres to contemporary motorcycle safety standards of the early 1980s. Active Features Braking System: Dual disc front brake, single disc rear brake (typical for R100GS), sometimes drum rear for R80GS or earlier...
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Type: Motorcycle
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Sku: 73568
Collecties: ALL BMW

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BMW R80 GS R100 R 1983 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R80 GS / R100 GS
Model Variant:
R80GS, R100GS
Year:
1983
Codes
Engine Codes:
R80GS: Type 247; R100GS: Type 247
👋 Introduction
Market Position
Market Segment:
Dual-sport / Adventure Touring Motorcycles
Competitive Analysis
Competitors:
Yamaha XT500/Tenere, Honda XL series, Suzuki DR series, Kawasaki KLR series of the era.
Key Features
Bike Key Features:
Robust air-cooled boxer twin engine, shaft drive, long-travel suspension, capable off-road and on-road performance, iconic design.
Manual Value Proposition
Value For Buyers:
Essential resource for owners and mechanics to maintain, troubleshoot, and repair these classic BMW motorcycles, preserving their longevity and performance.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Exhaust System, Frame, Bodywork, Controls, Wheels & Tires, Special Tools, Troubleshooting, Maintenance, Repair Procedures
Bodywork Chassis:
Frame inspection and repair, fuel tank and seat removal/installation, fairing and body panel maintenance, handle bar and control adjustments.
Page Count
Page Count:
Estimated 400-600 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Airhead boxer twin engine (R80: 797cc, R100: 979cc), cylinder head removal/installation, piston and ring replacement, crankshaft and connecting rod inspection, valve clearance adjustment, timing chain/belt inspection (if applicable for this era), lubrication system (oil pump, filter, oil passages), cooling system (air-cooled, but includes oil cooler details).
Transmission Drivetrain:
Clutch operation and adjustment, gearbox disassembly and reassembly, gear selection mechanism, driveshaft maintenance and lubrication, final drive unit (bevel gear inspection, lubrication, and seal replacement), U-joint inspection.
Suspension Brakes:
Front forks (telescopic, including seal replacement, oil change), rear shock absorbers (monolever/paralever systems if applicable for 1983 models, though typically later), swingarm bearings, brake system (front and rear drum/disc brakes), brake caliper overhaul, master cylinder maintenance, brake fluid bleeding, hydraulic line inspection.
Electrical Fuel Exhaust:
Ignition system (points, condenser, ignition coil, spark plug specifications), charging system (alternator, voltage regulator), starting system (starter motor), battery maintenance, lighting system (headlight, taillight, turn signals), instrumentation, fuel tank removal and installation, carburetor overhaul and adjustment (Bing carburetors common), fuel lines and petcock maintenance, exhaust system inspection and replacement.
Procedures Included
Maintenance Procedures:
Routine servicing, oil changes, filter replacement, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment, brake bleeding, drive shaft lubrication, battery charging/testing, tire pressure checks, general inspection points.
Repair Procedures:
Engine top-end overhaul, engine bottom-end overhaul, gearbox rebuild, suspension overhaul, brake system repairs, electrical component diagnosis and replacement, carburetor tuning, clutch replacement, wheel bearing replacement, final drive seal replacement.
Troubleshooting Guides:
Systematic approaches to diagnose common faults in engine, electrical, and mechanical systems. Includes symptom-based problem-solving.
Technical Depth
Technical Depth:
Comprehensive from basic rider maintenance to full engine and transmission rebuilds. Includes diagnostic procedures, troubleshooting guides, exploded diagrams, and torque specifications for critical fasteners. Suitable for both novice mechanics and experienced technicians.
Torque Specifications:
Detailed torque values for critical engine, chassis, and brake fasteners essential for proper assembly and safety.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems, aiding in diagnosis and repair of electrical faults.
Special Tools:
Lists and descriptions of specialized tools required for specific maintenance and repair procedures (e.g., flywheel puller, fork seal drivers).
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable if scanned with OCR.
Print Quality
Print Quality:
Variable, dependent on original source scan quality. Typically clear enough for most tasks.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, boxer-twin (flat-twin)
Engine Displacement R80:
797.5 cc
Engine Displacement R100:
979 cc
Performance
Horsepower R80:
Approx. 50 hp (37 kW) at 6500 rpm (varied by market/tuning)
Horsepower R100:
Approx. 65 hp (48 kW) at 7000 rpm (varied by market/tuning)
Torque R80:
Approx. 57 Nm (42 lb-ft) at 5500 rpm
Torque R100:
Approx. 70 Nm (52 lb-ft) at 6000 rpm
Fuel System
Fuel Delivery:
Dual Carburetor (typically Bing 32mm or 40mm depending on model variant)
Fuel Type:
Unleaded gasoline (premium recommended)
Engine Components
Bore X Stroke R80:
81 mm x 75.6 mm
Bore X Stroke R100:
94 mm x 70.8 mm
Compression Ratio:
R80: 8.2:1; R100: 8.5:1 (typical)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Drive Type:
Shaft drive
Features
Clutch Type:
Single dry plate clutch (hydraulic actuation)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1450 mm (57.1 inches)
Seat Height:
Approx. 860 mm (33.9 inches) (variable with suspension settings)
Weights
Dry Weight R80:
Approx. 195 kg (430 lbs)
Dry Weight R100:
Approx. 205 kg (452 lbs)
Fuel Tank Capacity:
24 liters (6.3 US gallons)
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to contemporary motorcycle safety standards of the early 1980s.
Active Features
Braking System:
Dual disc front brake, single disc rear brake (typical for R100GS), sometimes drum rear for R80GS or earlier models. ABS was not standard on these models.
Passive Features
Frame Construction:
Steel tube frame providing good rigidity.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation: speedometer, tachometer, odometer, neutral indicator, oil pressure light, turn signal indicators. No digital or complex infotainment features.
Driver Assistance
Safety Aids:
None (ABS, traction control, etc. were not features on this model).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Every 10,000 km (6,000 miles) or annually.
Drive Shaft Lubrication Interval:
Every 10,000 km (6,000 miles).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-50 or 15W-50 recommended (consult manual for exact specs).
Engine Oil Capacity:
Approx. 2.75 liters (2.9 US quarts) with filter change.
Gearbox Oil Type:
Hypoid gear oil, SAE 80W/90 API GL-5.
Final Drive Oil Type:
Hypoid gear oil, SAE 80W/90 API GL-5.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Known Issues
Common Wear Items:
Clutch wear, swingarm bearings, driveshaft U-joints, output shaft seal leaks, fork seal leaks, regulator rectifier issues, carburetor synchronization drift.
Diagnostic Challenges:
Carburetor tuning and synchronization, electrical system troubleshooting (especially older wiring harnesses), timing adjustments on airhead engines.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Heritage:
BMW Motorrad has a long history of producing durable, reliable motorcycles, including pioneering the boxer engine layout and shaft drive.
Model Evolution
Gs Lineage:
The 'GS' designation (Gelände/Straße – Off-road/Street) signifies BMW's successful foray into the dual-sport market, building on the R-series platform. The R80G/S and subsequent R100GS models defined the modern adventure motorcycle.
Production
Production Period Gs:
The R80GS and R100GS models were produced from the early 1980s through the 1990s, with significant updates like the introduction of the monolever and later paralever rear suspension.
🏆 Awards & Recognition
Recognitions
Model Legacy:
The R80GS and R100GS are widely regarded as defining the modern adventure motorcycle and are highly sought after by collectors and riders for their durability and off-road capability.
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