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BMW R80 GS R100 R 1995 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R80 GS / R100 GS Year: 1995 👋 Introduction Market Position Segment: Dual-sport / Adventure Motorcycle Competitive Analysis Competitors 1995: Honda Africa Twin, Yamaha Ténéré, Suzuki DR Series, Kawasaki KLR Series, KTM LC4 models. Key Features Durability: Renowned for robust construction and longevity, especially the air-cooled boxer engines. Versatility: Capable on both paved roads and off-road terrain, a hallmark of the GS line. Engine Character: Torquey, characterful boxer twin providing ample low-end grunt suitable for adventure touring. Shaft Drive: Low-maintenance shaft drive system, a significant advantage over chain-driven competitors for long-distance travel. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, and Maintenance Page Count Estimated Pages: Significant, detailed coverage typical for factory manuals (specific count not provided in product data) Manual Type Type: Workshop Manual / Service Manual Language Language: English (implied by typical market for this manual) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Air-cooled twin-cylinder boxer engine, including engine assembly, disassembly, tuning, lubrication, cooling system (air), fuel system (carburetors), exhaust system, ignition system. Transmission: 5-speed gearbox (often referred to as the 'GS' gearbox), clutch operation, internal components, lubrication, troubleshooting. Drivetrain: Shaft drive system (final drive unit), universal joints, gear ratios, maintenance, lubrication, bearing replacement. Suspension: Front telescopic forks (often BMW's own Paralever system for later models, but for 1995 R80/R100 GS, typically conventional telescopic forks with internal damping), rear Monolever swingarm, shock absorber adjustments, fork seal replacement, rebuilding suspension components. Brakes: Front and rear brake systems (typically disc brakes), caliper overhaul, master cylinder maintenance, brake line replacement, bleeding procedures, pad replacement, rotor specifications. Electrical: Wiring diagrams, battery maintenance, charging system (alternator/generator), starter motor, lighting system, ignition coils, troubleshooting electrical faults. Fuel System: Carburetor tuning and rebuilding (likely Bing carburetors), fuel tank maintenance, fuel lines, fuel pump (if applicable). Bodywork: Fairing removal and installation, seat maintenance, fuel tank repair, fender mounting, general body panel adjustments. Wheels And Tires: Wheel bearing maintenance, spoke tensioning, tire changing, wheel balancing, recommended tire sizes. Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug checks/replacement, air filter cleaning/replacement, valve clearance adjustment, chain/shaft drive inspection and lubrication. Diagnostic Troubleshooting: Step-by-step guides for identifying and resolving common mechanical and electrical issues. Component Overhaul: Detailed instructions for disassembling, inspecting, repairing, and reassembling major engine, transmission, and suspension components. Specifications And Tolerances: Critical measurements, torque values, and clearances for all engine and chassis components. Electrical Diagnostics: Troubleshooting common electrical problems, testing components, and understanding wiring diagrams. Special Tools: Identification of specialized tools required for certain repair procedures. Technical Depth Depth: Comprehensive: Covers everything from basic servicing and routine maintenance to full engine rebuilds, transmission overhauls, and in-depth electrical system diagnostics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: Typically high-quality scans of original factory manuals, ensuring clear diagrams and text. Binding Type Binding: Not applicable for PDF download (originally bound when printed). Paper Type Paper: Not applicable for PDF download (designed to be viewed on screen or printed). ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer) Bore X Stroke R80: 80.7 mm x 78.0 mm (R80 GS) Bore X Stroke R100: 94.0 mm x 71.5 mm (R100 GS) Displacement R80: 797.5 cc (R80 GS) Displacement R100: 980 cc (R100 GS) Compression Ratio: Typically 8.5:1 to 9.5:1 depending on specific R100 variant. Performance Horsepower R80: Approx. 50-55 hp at 6500 rpm (R80 GS) Horsepower R100: Approx. 60-65 hp at 7000 rpm (R100 GS) Torque: Significant low-end torque, typically in the 55-65 Nm range for R100. Fuel System Carburetors: Dual Bing constant-velocity carburetors (e.g., 32mm or 40mm depending on model/year). Fuel Type: Unleaded gasoline (91 AKI / 95 RON recommended). Valvetrain Valve Actuation: Overhead valves (OHV), pushrod actuated. Lubrication Oil Type: API SG or higher, SAE 20W-50 or 10W-40 motorcycle-specific oil. Ignition Ignition System: Electronic Ignition (CDI), dual spark plugs per cylinder for improved combustion. 🔧 Transmission Standard Type: 5-speed manual gearbox Optional Features: Not applicable (standard gearbox) Features Clutch: Dry, single-plate clutch (mechanically actuated). Final Drive: Enclosed shaft drive with hypoid gear final drive. Fluid Type Gearbox Oil: SAE 80W-90 hypoid gear oil (API GL-5). 📐 Dimensions Exterior Wheelbase: Approx. 1465 mm (57.7 inches) Seat Height: Approx. 860 mm (33.9 inches) Weights Dry Weight R80: Approx. 190 kg (419 lbs) (R80 GS) Dry Weight R100: Approx. 195-200 kg (430-441 lbs) (R100 GS) Fuel Capacity: Approx. 20 liters (5.3 US gallons), including a reserve. 🛡️ Safety Features Ratings Crash Safety: Not applicable for motorcycle safety ratings in the same way as cars. Active Features Braking System: Dual front disc brakes, single rear disc brake (typically Brembo or Ate calipers). ABS: ABS was not standard on this model year, though optional on some later R100GS variants (Paralever models). Passive Features Frame Construction: Steel tube trellis frame. Lighting: Halogen headlamp,...
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BMW R80 GS R100 R 1995 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R80 GS / R100 GS
Year:
1995
👋 Introduction
Market Position
Segment:
Dual-sport / Adventure Motorcycle
Competitive Analysis
Competitors 1995:
Honda Africa Twin, Yamaha Ténéré, Suzuki DR Series, Kawasaki KLR Series, KTM LC4 models.
Key Features
Durability:
Renowned for robust construction and longevity, especially the air-cooled boxer engines.
Versatility:
Capable on both paved roads and off-road terrain, a hallmark of the GS line.
Engine Character:
Torquey, characterful boxer twin providing ample low-end grunt suitable for adventure touring.
Shaft Drive:
Low-maintenance shaft drive system, a significant advantage over chain-driven competitors for long-distance travel.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, and Maintenance
Page Count
Estimated Pages:
Significant, detailed coverage typical for factory manuals (specific count not provided in product data)
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English (implied by typical market for this manual)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Air-cooled twin-cylinder boxer engine, including engine assembly, disassembly, tuning, lubrication, cooling system (air), fuel system (carburetors), exhaust system, ignition system.
Transmission:
5-speed gearbox (often referred to as the 'GS' gearbox), clutch operation, internal components, lubrication, troubleshooting.
Drivetrain:
Shaft drive system (final drive unit), universal joints, gear ratios, maintenance, lubrication, bearing replacement.
Suspension:
Front telescopic forks (often BMW's own Paralever system for later models, but for 1995 R80/R100 GS, typically conventional telescopic forks with internal damping), rear Monolever swingarm, shock absorber adjustments, fork seal replacement, rebuilding suspension components.
Brakes:
Front and rear brake systems (typically disc brakes), caliper overhaul, master cylinder maintenance, brake line replacement, bleeding procedures, pad replacement, rotor specifications.
Electrical:
Wiring diagrams, battery maintenance, charging system (alternator/generator), starter motor, lighting system, ignition coils, troubleshooting electrical faults.
Fuel System:
Carburetor tuning and rebuilding (likely Bing carburetors), fuel tank maintenance, fuel lines, fuel pump (if applicable).
Bodywork:
Fairing removal and installation, seat maintenance, fuel tank repair, fender mounting, general body panel adjustments.
Wheels And Tires:
Wheel bearing maintenance, spoke tensioning, tire changing, wheel balancing, recommended tire sizes.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug checks/replacement, air filter cleaning/replacement, valve clearance adjustment, chain/shaft drive inspection and lubrication.
Diagnostic Troubleshooting:
Step-by-step guides for identifying and resolving common mechanical and electrical issues.
Component Overhaul:
Detailed instructions for disassembling, inspecting, repairing, and reassembling major engine, transmission, and suspension components.
Specifications And Tolerances:
Critical measurements, torque values, and clearances for all engine and chassis components.
Electrical Diagnostics:
Troubleshooting common electrical problems, testing components, and understanding wiring diagrams.
Special Tools:
Identification of specialized tools required for certain repair procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic servicing and routine maintenance to full engine rebuilds, transmission overhauls, and in-depth electrical system diagnostics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
Typically high-quality scans of original factory manuals, ensuring clear diagrams and text.
Binding Type
Binding:
Not applicable for PDF download (originally bound when printed).
Paper Type
Paper:
Not applicable for PDF download (designed to be viewed on screen or printed).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer)
Bore X Stroke R80:
80.7 mm x 78.0 mm (R80 GS)
Bore X Stroke R100:
94.0 mm x 71.5 mm (R100 GS)
Displacement R80:
797.5 cc (R80 GS)
Displacement R100:
980 cc (R100 GS)
Compression Ratio:
Typically 8.5:1 to 9.5:1 depending on specific R100 variant.
Performance
Horsepower R80:
Approx. 50-55 hp at 6500 rpm (R80 GS)
Horsepower R100:
Approx. 60-65 hp at 7000 rpm (R100 GS)
Torque:
Significant low-end torque, typically in the 55-65 Nm range for R100.
Fuel System
Carburetors:
Dual Bing constant-velocity carburetors (e.g., 32mm or 40mm depending on model/year).
Fuel Type:
Unleaded gasoline (91 AKI / 95 RON recommended).
Valvetrain
Valve Actuation:
Overhead valves (OHV), pushrod actuated.
Lubrication
Oil Type:
API SG or higher, SAE 20W-50 or 10W-40 motorcycle-specific oil.
Ignition
Ignition System:
Electronic Ignition (CDI), dual spark plugs per cylinder for improved combustion.
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Optional
Features:
Not applicable (standard gearbox)
Features
Clutch:
Dry, single-plate clutch (mechanically actuated).
Final Drive:
Enclosed shaft drive with hypoid gear final drive.
Fluid Type
Gearbox Oil:
SAE 80W-90 hypoid gear oil (API GL-5).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1465 mm (57.7 inches)
Seat Height:
Approx. 860 mm (33.9 inches)
Weights
Dry Weight R80:
Approx. 190 kg (419 lbs) (R80 GS)
Dry Weight R100:
Approx. 195-200 kg (430-441 lbs) (R100 GS)
Fuel Capacity:
Approx. 20 liters (5.3 US gallons), including a reserve.
🛡️ Safety Features
Ratings
Crash Safety:
Not applicable for motorcycle safety ratings in the same way as cars.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake (typically Brembo or Ate calipers).
ABS:
ABS was not standard on this model year, though optional on some later R100GS variants (Paralever models).
Passive Features
Frame Construction:
Steel tube trellis frame.
Lighting:
Halogen headlamp, standard tail/brake light and turn signals.
💡 Technology Features
Infotainment
Features:
Basic motorcycle technology of the era; no integrated infotainment systems, GPS, or electronic rider aids beyond ignition and lighting.
Driver Assistance
Features:
None.
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually, whichever comes first. Check manual for specifics.
Valve Adjustment Interval:
Every 10,000 - 20,000 km (6,000 - 12,000 miles), critical for engine health.
Spark Plug Replacement:
Every 10,000 - 20,000 km (6,000 - 12,000 miles).
Fluid Specifications
Engine Oil Capacity:
Approx. 2.5 - 3.0 liters (including filter), depending on engine variant. Refer to manual.
Gearbox Oil Capacity:
Approx. 0.5 liters.
Final Drive Oil Capacity:
Approx. 0.15 liters.
Brake Fluid Type:
DOT 4 recommended.
Known Issues
Electrical Connections:
Corrosion and wear on electrical connectors are common, requiring inspection and cleaning.
Carburetor Sync:
Carburetor synchronization is crucial for smooth running; requires periodic adjustment.
Suspension Seals:
Fork seals and rear shock seals can degrade over time, leading to leaks.
Clutch Cable:
The clutch cable can stretch or wear, requiring adjustment or replacement.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing robust, reliable motorcycles, particularly known for their boxer engines and shaft drive systems since the 1920s.
Model Evolution
Gs Lineage:
The 'GS' (Gelände/Straße - Terrain/Street) designation signifies BMW's successful dual-sport and adventure touring motorcycle line, originating with the R80G/S in 1980.
R80Gs Introduction:
The R80GS was introduced in 1987, evolving from the R80G/S, offering more travel and off-road capability.
R100Gs Introduction:
The R100GS was introduced in 1987 as the larger displacement sibling, offering increased power and torque for touring and carrying loads.
Paralever Evolution:
While this 1995 manual is for the R80/R100 GS, it's worth noting that later GS models (from 1987 onwards, and evolving significantly by the mid-90s) featured the innovative Paralever single-sided swingarm system, improving rear suspension performance and drive shaft geometry.
Production
Manufacturing Era:
The R80GS and R100GS models were produced from 1987 through the mid-1990s (with the last of the R100GS models being sold around 1996).
🏆 Awards & Recognition
Recognitions
Legacy Status:
Widely regarded as an iconic and highly capable adventure motorcycle, forming the basis of BMW's enduring GS legacy.
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