🏷️ Basic Information Identification Make: BMW Model: R850R Year: 2001 Product Name: BMW R850 R850R 2001 Full Service Repair Manual 👋 Introduction Market Position Motorcycle Segment: Sport Touring / Roadster Target Audience: Owners seeking to perform comprehensive maintenance and repairs themselves, independent repair shops, and serious enthusiasts. Competitive Analysis Competitive Set: Rival models from brands like Moto Guzzi, Ducati, and other BMW boxer-twin models of similar displacement and purpose. Key Features Vehicle Highlights: Torquey boxer-twin engine, characteristic BMW handling, shaft drive, and touring capability. Manual Value Proposition: Empowers owners with the knowledge to maintain, diagnose, and repair their R850R, potentially saving significant costs and extending the motorcycle's lifespan. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (assumed, based on common sales model for these types of manuals) Page Count Estimated Page Count: 500+ pages (typical for a comprehensive BMW motorcycle service manual of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Comprehensive overhaul, including cylinder head, pistons, crankshaft, connecting rods, timing components (chain, tensioners, guides), valve train (valves, springs, seals, rockers, lifters), oil pump, lubrication system. Fuel System: Fuel injection system (throttle bodies, injectors, fuel pressure regulator, fuel pump, sensors), fuel tank, lines, and evaporative emissions control. Ignition System: Ignition coils, spark plugs, ECU control, ignition timing, and troubleshooting of ignition-related faults. Transmission Manual: Gearbox disassembly, reassembly, shift mechanism, clutch operation, and lubrication. Drivetrain Final Drive: Driveshaft, universal joints, rear differential (if applicable to R850R), and spline lubrication. Brakes: Brake system components (master cylinders, calipers, pads, discs, hoses, ABS system), bleeding procedures, and troubleshooting. Suspension Front: Telescopic fork components, seals, oil replacement, springs, damping adjustments, and steering head bearings. Suspension Rear: Monolever swingarm, shock absorber, linkage (if applicable), spring preload, damping adjustments, and wheel bearing maintenance. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, horn, instrumentation, and ECU functions. Chassis Frame: Frame inspection, repair, and related component mounting. Bodywork: Fairings, fuel tank, seat, fenders, and accessory mounting. Procedures Included Scheduled Maintenance: Detailed procedures for all scheduled maintenance tasks as per BMW's recommendations, including oil changes, filter replacements, spark plug checks, valve adjustments, and fluid checks. Troubleshooting Diagnostics: Systematic diagnostic procedures for common and uncommon faults, including symptom analysis, component testing, and fault code interpretation (if applicable). Component Removal Installation: Step-by-step instructions for removing, servicing, and reinstalling virtually every component of the motorcycle. Rebuild Reconditioning: Detailed instructions for complete engine rebuilds, gearbox overhauls, and suspension component reconditioning. Torque Specifications: Comprehensive list of torque values for all critical fasteners, ensuring proper assembly and preventing damage. Wiring Diagrams: Clear and detailed electrical schematics for all model variations, aiding in troubleshooting electrical issues. Technical Depth Depth Level: Expert/Professional Level Detail Of Procedures: Includes step-by-step instructions with accompanying diagrams and illustrations for complex tasks such as engine disassembly, transmission rebuilds, and electrical system diagnostics. Diagnostic Capabilities: Covers advanced diagnostic techniques, often requiring specialized tools (though specific tool requirements are generally not listed, the procedures imply their use). 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content for quick information retrieval Print Quality Print Quality: High-resolution graphics and clear text for easy readability and printing Binding Type Binding Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, boxer-twin (flat-twin) Displacement: 848 cc (51.7 cubic inches) Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.3:1 Valve Train: Two valves per cylinder, pushrod-actuated with rocker arms. Performance Horsepower: 70 hp @ 7,250 rpm (approximate) Torque: 75 Nm (55 lb-ft) @ 5,500 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with individual throttle bodies Fuel Type: Unleaded gasoline (91 RON or higher recommended) Fuel Tank Capacity: 25 liters (6.6 US gallons), including a reserve of approx. 4 liters 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed gearbox Clutch: Single dry plate, hydraulically operated Final Drive: Shaft drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2,150 mm (84.6 inches) Width: Approx. 850 mm (33.5 inches) at handlebars Height: Approx. 1,350 mm (53.1 inches) at windscreen Weights Dry Weight: Approx. 219 kg (483 lbs) Wet Weight: Approx. 230 kg (507 lbs) (fully fueled, with rider and gear estimates) Gross Vehicle Weight Rating: Not explicitly stated, but typically around 450-480 kg for such motorcycles 🛡️ Safety Features Ratings Crash Test Ratings: N/A for motorcycles; safety is primarily assessed through design and rider aids. Active Features ABS: Optional BMW Motorrad ABS (Anti-lock Braking System) Braking System: Hydraulically operated dual disc front brakes, single disc rear brake. Passive Features Lighting: Halogen headlamp, LED taillight/brake light, turn signals. Ergonomics: Upright riding position designed for comfort and control. 💡 Technology Features Infotainment Instrumentation: Analog speedometer and tachometer, LCD display for odometer, trip meter, clock, and warning lights. Often includes an analog fuel gauge. Driver Assistance ABS System: Optional, two-channel ABS system designed...
Owners seeking to perform comprehensive maintenance and repairs themselves, independent repair shops, and serious enthusiasts.
Competitive Analysis
Competitive Set:
Rival models from brands like Moto Guzzi, Ducati, and other BMW boxer-twin models of similar displacement and purpose.
Key Features
Vehicle Highlights:
Torquey boxer-twin engine, characteristic BMW handling, shaft drive, and touring capability.
Manual Value Proposition:
Empowers owners with the knowledge to maintain, diagnose, and repair their R850R, potentially saving significant costs and extending the motorcycle's lifespan.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (assumed, based on common sales model for these types of manuals)
Page Count
Estimated Page Count:
500+ pages (typical for a comprehensive BMW motorcycle service manual of this era)
Fuel injection system (throttle bodies, injectors, fuel pressure regulator, fuel pump, sensors), fuel tank, lines, and evaporative emissions control.
Ignition System:
Ignition coils, spark plugs, ECU control, ignition timing, and troubleshooting of ignition-related faults.
Transmission Manual:
Gearbox disassembly, reassembly, shift mechanism, clutch operation, and lubrication.
Drivetrain Final Drive:
Driveshaft, universal joints, rear differential (if applicable to R850R), and spline lubrication.
Brakes:
Brake system components (master cylinders, calipers, pads, discs, hoses, ABS system), bleeding procedures, and troubleshooting.
Suspension Front:
Telescopic fork components, seals, oil replacement, springs, damping adjustments, and steering head bearings.
Suspension Rear:
Monolever swingarm, shock absorber, linkage (if applicable), spring preload, damping adjustments, and wheel bearing maintenance.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, horn, instrumentation, and ECU functions.
Chassis Frame:
Frame inspection, repair, and related component mounting.
Bodywork:
Fairings, fuel tank, seat, fenders, and accessory mounting.
Procedures Included
Scheduled Maintenance:
Detailed procedures for all scheduled maintenance tasks as per BMW's recommendations, including oil changes, filter replacements, spark plug checks, valve adjustments, and fluid checks.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for common and uncommon faults, including symptom analysis, component testing, and fault code interpretation (if applicable).
Component Removal Installation:
Step-by-step instructions for removing, servicing, and reinstalling virtually every component of the motorcycle.
Rebuild Reconditioning:
Detailed instructions for complete engine rebuilds, gearbox overhauls, and suspension component reconditioning.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners, ensuring proper assembly and preventing damage.
Wiring Diagrams:
Clear and detailed electrical schematics for all model variations, aiding in troubleshooting electrical issues.
Technical Depth
Depth Level:
Expert/Professional Level
Detail Of Procedures:
Includes step-by-step instructions with accompanying diagrams and illustrations for complex tasks such as engine disassembly, transmission rebuilds, and electrical system diagnostics.
Diagnostic Capabilities:
Covers advanced diagnostic techniques, often requiring specialized tools (though specific tool requirements are generally not listed, the procedures imply their use).
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Print Quality:
High-resolution graphics and clear text for easy readability and printing
Binding Type
Binding Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, boxer-twin (flat-twin)
Displacement:
848 cc (51.7 cubic inches)
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.3:1
Valve Train:
Two valves per cylinder, pushrod-actuated with rocker arms.
Performance
Horsepower:
70 hp @ 7,250 rpm (approximate)
Torque:
75 Nm (55 lb-ft) @ 5,500 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with individual throttle bodies
Fuel Type:
Unleaded gasoline (91 RON or higher recommended)
Fuel Tank Capacity:
25 liters (6.6 US gallons), including a reserve of approx. 4 liters
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed gearbox
Clutch:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm (84.6 inches)
Width:
Approx. 850 mm (33.5 inches) at handlebars
Height:
Approx. 1,350 mm (53.1 inches) at windscreen
Weights
Dry Weight:
Approx. 219 kg (483 lbs)
Wet Weight:
Approx. 230 kg (507 lbs) (fully fueled, with rider and gear estimates)
Gross Vehicle Weight Rating:
Not explicitly stated, but typically around 450-480 kg for such motorcycles
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles; safety is primarily assessed through design and rider aids.
Active Features
ABS:
Optional BMW Motorrad ABS (Anti-lock Braking System)
Braking System:
Hydraulically operated dual disc front brakes, single disc rear brake.
Passive Features
Lighting:
Halogen headlamp, LED taillight/brake light, turn signals.
Ergonomics:
Upright riding position designed for comfort and control.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, LCD display for odometer, trip meter, clock, and warning lights. Often includes an analog fuel gauge.
Driver Assistance
ABS System:
Optional, two-channel ABS system designed to prevent wheel lock-up under braking.
Connectivity
Diagnostics Port:
On-board diagnostic capabilities, often accessed via a specific connector requiring a BMW diagnostic tool or adapter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Every 20,000 km (12,500 miles) or as indicated by engine noise.
Spark Plug Replacement:
Typically every 20,000 km (12,500 miles) or as needed based on inspection.
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or 20W-50 API SG or higher (consult manual for specific BMW recommendations).
Engine Oil Capacity:
Approx. 2.7 liters (2.8 US quarts) with filter change.
Intermittent electrical issues can occur with age, often related to wiring harness integrity or connector corrosion.
Fuel System Maintenance:
Regular cleaning of throttle bodies and checking for injector blockages can prevent performance degradation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), established in 1916.
Motorcycle Division:
BMW Motorrad, a division with a long history of producing innovative and reliable motorcycles, particularly known for its boxer-twin engines.
Model Evolution
R Series Legacy:
The R850R is part of BMW's long-standing tradition of boxer-twin motorcycles, evolving from earlier models like the R90S, R100 series, and R1100 series.
R850R Introduction:
Introduced as a more accessible and slightly less powerful alternative to the R1100R, offering a blend of performance, comfort, and BMW's characteristic engineering.
Production
Production Period:
The R850R was produced from 1996 to 2007, with the 2001 model representing a mid-cycle iteration.
Manufacturing Location:
Germany (typically Berlin-Spandau for BMW motorcycles)
🏆 Awards & Recognition
Recognitions
General Reputation:
Generally well-regarded for its robust engineering, comfort, and long-distance touring capability. Often praised for its unique character and handling.
Ratings
Owner Satisfaction:
Consistently high owner satisfaction ratings for reliability and build quality, provided proper maintenance is performed.
Certifications
Emissions Compliance:
Meets relevant emissions standards for its production year, with details on catalytic converter and evaporative emission controls covered in the manual.
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