Cadillac Escalade Complete Workshop Service Repair Manual 2002 2003 2004

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🏷️ Basic Information Identification Make: Cadillac Model: Escalade Year: 2002-2004 Platform: GMT820 (GMT800 derivative) Codes Chassis Code: GMT825 (Escalade ESV, Escalade EXT) 👋 Introduction Market Position Segment: Full-size Luxury SUV Target Audience: Luxury vehicle owners, professional automotive technicians, DIY mechanics. Competitive Analysis Key Competitors: Lincoln Navigator, Ford Expedition, Lexus LX 470, Toyota Land Cruiser. Key Features Vehicle Focus: Emphasis on luxury, comfort, towing capacity, and off-road capability (though primarily used for on-road luxury). Features like Magnetic Ride Control (on some trims/later models), Stowaway third-row seating, and premium audio systems. Manual Value Proposition Benefit To Owner: Empowers owners and technicians with the knowledge to perform accurate diagnostics, efficient repairs, and effective preventative maintenance, saving time and money while ensuring vehicle longevity and optimal performance. 📋 Manual Details Coverage Areas Engine Coverage: 5.3L Vortec V8 (LM7), 6.0L Vortec V8 (LQ4) Transmission Coverage: 4L60-E 4-speed automatic Chassis Systems Covered: Suspension (front independent, rear solid axle), Steering (rack-and-pinion), Brakes (front vented discs, rear solid discs, ABS, AWD system integration) Electrical Systems Covered: Powertrain control modules (PCM), body control modules (BCM), lighting, HVAC controls, audio systems, power accessories, diagnostic trouble codes (DTCs) Page Count Estimated Pages: 2500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of 5.3L (LM7) and 6.0L (LQ4) Vortec V8 engines. Includes cylinder head removal/installation, camshaft/lifter service, piston/connecting rod work, crankshaft inspection, timing system service, oil pump and pan maintenance. Fuel System: Fuel pump diagnosis and replacement, fuel injectors, fuel pressure testing, EVAP system service, fuel tank maintenance. Cooling System: Radiator, water pump, thermostat, coolant leaks, flushing and refilling procedures, fan clutch/electric fan service. Exhaust System: Exhaust manifold removal/installation, catalytic converter service, muffler and pipe repair/replacement, oxygen sensor diagnosis. Transmission Mechanical: 4L60-E transmission overhaul, torque converter service, valve body diagnosis, clutch pack replacement, seal and gasket replacement. Drivetrain: Front and rear driveshafts, universal joints, differential service (front and rear), transfer case operation and repair, axle seals. Suspension Steering: Front independent suspension component replacement (ball joints, control arms, struts/shocks), rear solid axle service, steering gear diagnosis and repair, power steering system service, wheel alignment specifications. Brakes: Front and rear brake pad/rotor replacement, caliper service, brake fluid flush and bleeding, ABS system diagnosis, parking brake adjustment. Electrical Diagnosis: Wiring diagrams for all major systems, component testing procedures, power and ground distribution, fuse and relay identification, using a scan tool for diagnosis. HVAC: Climate control system diagnosis, A/C compressor service, refrigerant charging, heater core replacement, blower motor service, blend door actuators. Body And Frame: Body panel removal/installation, door and latch mechanisms, glass replacement, interior trim panel removal, structural component identification. Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid level checks and top-offs, tire rotations, brake inspections, spark plug replacement, belt inspection/replacement. Troubleshooting Guides: System-specific diagnostic flowcharts for common and intermittent faults, symptom-based troubleshooting. Repair Operations: Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems. Diagnostic Procedures: Using scan tools, interpreting diagnostic trouble codes (DTCs), electrical circuit testing, sensor and actuator testing. Component Replacement: Detailed instructions for replacing major components such as engines, transmissions, alternators, starters, fuel pumps, AC compressors, etc. Specifications And Tolerances: Torque specifications for critical fasteners, engine clearances, wear limits, fluid capacities, and diagnostic values. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and electrical schematics. 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text content for quick information retrieval. Print Quality Resolution: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: LM7 Engine Displacement 1: 5.3 Liters (325 cu. in.) Engine Configuration 1: 90-degree V8, Overhead Valve (OHV), 2 valves per cylinder Engine Block Material 1: Cast Iron Cylinder Head Material 1: Aluminum Bore X Stroke 1: 3.78 in. x 3.27 in. (96.0 mm x 83.0 mm) Compression Ratio 1: 9.5:1 Horsepower 1: 285 hp @ 5200 rpm Torque 1: 325 lb-ft @ 4000 rpm Fuel Induction 1: Sequential Electronic Fuel Injection (SFI) Recommended Fuel 1: 87 Octane Unleaded Gasoline Optional Engine Engine Code 2: LQ4 Engine Displacement 2: 6.0 Liters (364 cu. in.) Engine Configuration 2: 90-degree V8, Overhead Valve (OHV), 2 valves per cylinder Engine Block Material 2: Cast Iron Cylinder Head Material 2: Aluminum Bore X Stroke 2: 4.00 in. x 3.62 in. (101.6 mm x 92.0 mm) Compression Ratio 2: 9.4:1 Horsepower 2: 345 hp @ 5200 rpm Torque 2: 380 lb-ft @ 4000 rpm Fuel Induction 2: Sequential Electronic Fuel Injection (SFI) Recommended Fuel 2: 87 Octane Unleaded Gasoline Performance 0-60 Mph Approx: 7.5-8.5 seconds (depending on engine and configuration) Towing Capacity Max: 8,400 lbs (with appropriate factory equipment)...

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Sku: 500312

Collecties: ALL Cadillac

Beschikbaarheid: Op voorraad

Labels: 2002 2003 2004 Cadillac Car Escalade

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Description

🏷️ Basic Information

Identification

Make:

Cadillac

Model:

Escalade

Year:

2002-2004

Platform:

GMT820 (GMT800 derivative)

Codes

Chassis Code:

GMT825 (Escalade ESV, Escalade EXT)

👋 Introduction

Market Position

Segment:

Full-size Luxury SUV

Target Audience:

Luxury vehicle owners, professional automotive technicians, DIY mechanics.

Competitive Analysis

Key Competitors:

Lincoln Navigator, Ford Expedition, Lexus LX 470, Toyota Land Cruiser.

Key Features

Vehicle Focus:

Emphasis on luxury, comfort, towing capacity, and off-road capability (though primarily used for on-road luxury). Features like Magnetic Ride Control (on some trims/later models), Stowaway third-row seating, and premium audio systems.

Manual Value Proposition

Benefit To Owner:

Empowers owners and technicians with the knowledge to perform accurate diagnostics, efficient repairs, and effective preventative maintenance, saving time and money while ensuring vehicle longevity and optimal performance.

📋 Manual Details

Coverage Areas

Engine Coverage:

5.3L Vortec V8 (LM7), 6.0L Vortec V8 (LQ4)

Transmission Coverage:

4L60-E 4-speed automatic

Chassis Systems Covered:

Suspension (front independent, rear solid axle), Steering (rack-and-pinion), Brakes (front vented discs, rear solid discs, ABS, AWD system integration)

Electrical Systems Covered:

Powertrain control modules (PCM), body control modules (BCM), lighting, HVAC controls, audio systems, power accessories, diagnostic trouble codes (DTCs)

Page Count

Estimated Pages:

2500+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, assembly, inspection, and repair of 5.3L (LM7) and 6.0L (LQ4) Vortec V8 engines. Includes cylinder head removal/installation, camshaft/lifter service, piston/connecting rod work, crankshaft inspection, timing system service, oil pump and pan maintenance.

Fuel System:

Fuel pump diagnosis and replacement, fuel injectors, fuel pressure testing, EVAP system service, fuel tank maintenance.

Cooling System:

Radiator, water pump, thermostat, coolant leaks, flushing and refilling procedures, fan clutch/electric fan service.

Exhaust System:

Exhaust manifold removal/installation, catalytic converter service, muffler and pipe repair/replacement, oxygen sensor diagnosis.

Transmission Mechanical:

4L60-E transmission overhaul, torque converter service, valve body diagnosis, clutch pack replacement, seal and gasket replacement.

Drivetrain:

Front and rear driveshafts, universal joints, differential service (front and rear), transfer case operation and repair, axle seals.

Suspension Steering:

Front independent suspension component replacement (ball joints, control arms, struts/shocks), rear solid axle service, steering gear diagnosis and repair, power steering system service, wheel alignment specifications.

Brakes:

Front and rear brake pad/rotor replacement, caliper service, brake fluid flush and bleeding, ABS system diagnosis, parking brake adjustment.

Electrical Diagnosis:

Wiring diagrams for all major systems, component testing procedures, power and ground distribution, fuse and relay identification, using a scan tool for diagnosis.

HVAC:

Climate control system diagnosis, A/C compressor service, refrigerant charging, heater core replacement, blower motor service, blend door actuators.

Body And Frame:

Body panel removal/installation, door and latch mechanisms, glass replacement, interior trim panel removal, structural component identification.

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid level checks and top-offs, tire rotations, brake inspections, spark plug replacement, belt inspection/replacement.

Troubleshooting Guides:

System-specific diagnostic flowcharts for common and intermittent faults, symptom-based troubleshooting.

Repair Operations:

Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.

Diagnostic Procedures:

Using scan tools, interpreting diagnostic trouble codes (DTCs), electrical circuit testing, sensor and actuator testing.

Component Replacement:

Detailed instructions for replacing major components such as engines, transmissions, alternators, starters, fuel pumps, AC compressors, etc.

Specifications And Tolerances:

Torque specifications for critical fasteners, engine clearances, wear limits, fluid capacities, and diagnostic values.

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and electrical schematics.

📊 Manual Specifications

File Format

Format:

Searchability:

Fully searchable text content for quick information retrieval.

Print Quality

Resolution:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Displacement 1:

5.3 Liters (325 cu. in.)

Engine Configuration 1:

90-degree V8, Overhead Valve (OHV), 2 valves per cylinder

Engine Block Material 1:

Cast Iron

Cylinder Head Material 1:

Aluminum

Bore X Stroke 1:

3.78 in. x 3.27 in. (96.0 mm x 83.0 mm)

Compression Ratio 1:

9.5:1

Horsepower 1:

285 hp @ 5200 rpm

Torque 1:

325 lb-ft @ 4000 rpm

Fuel Induction 1:

Sequential Electronic Fuel Injection (SFI)

Recommended Fuel 1:

87 Octane Unleaded Gasoline

Optional Engine

Engine Code 2:

Engine Displacement 2:

6.0 Liters (364 cu. in.)

Engine Configuration 2:

90-degree V8, Overhead Valve (OHV), 2 valves per cylinder

Engine Block Material 2:

Cast Iron

Cylinder Head Material 2:

Aluminum

Bore X Stroke 2:

4.00 in. x 3.62 in. (101.6 mm x 92.0 mm)

Compression Ratio 2:

9.4:1

Horsepower 2:

345 hp @ 5200 rpm

Torque 2:

380 lb-ft @ 4000 rpm

Fuel Induction 2:

Sequential Electronic Fuel Injection (SFI)

Recommended Fuel 2:

87 Octane Unleaded Gasoline

Performance

0-60 Mph Approx:

7.5-8.5 seconds (depending on engine and configuration)

Towing Capacity Max:

8,400 lbs (with appropriate factory equipment)

Fuel System

Fuel Tank Capacity:

25 gallons (94.6 L)

🔧 Transmission

Standard

Type:

4-speed Automatic

Model:

4L60-E

Drive Type:

All-Wheel Drive (AWD)

Optional

Optional Transmission:

None (4L60-E was standard for these years)

Features

Overdrive Gears:

Transmission Fluid Type:

Dexron-III (or equivalent)

Transmission Fluid Capacity:

Approximately 10.5 quarts (9.9 L) for a pan drop and refill

📐 Dimensions

Exterior

Length:

207.5 inches (5271 mm)

Width:

79.1 inches (2009 mm)

Height:

75.5 inches (1918 mm)

Wheelbase:

129.7 inches (3294 mm)

Front Track:

67.9 inches (1725 mm)

Rear Track:

67.8 inches (1722 mm)

Interior

Seating Capacity:

7-8 passengers (with optional third-row seating)

Passenger Volume:

Approximately 150 cu. ft.

Cargo

Cargo Volume Behind First Row:

Approximately 137.4 cu. ft.

Cargo Volume Behind Second Row:

Approximately 97.1 cu. ft.

Cargo Volume Behind Third Row:

Approximately 16.1 cu. ft.

Weights

Curb Weight Approx:

5,700 - 6,000 lbs (2585 - 2722 kg)

Gross Vehicle Weight Rating Gvwr Approx:

7,000 lbs (3175 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5-Star

NHTSA Front Impact Passenger:

5-Star

NHTSA Side Impact Front Seat:

5-Star

NHTSA Side Impact Rear Seat:

5-Star

IIHS Frontal Offset:

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control System (TCS)

Stability Control:

Available StabiliTrak (electronic stability control)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Available front and rear side-curtain airbags (inflatable restraint system)

Seatbelts:

Three-point seatbelts with pretensioners for all occupants

Rollover Protection:

Designed with a lower center of gravity for its class and reinforced structure to mitigate rollover risks.

💡 Technology Features

Infotainment

Audio System:

Premium Bose® AM/FM stereo with CD player, cassette player (early models), and available navigation system.

Display:

Central dashboard display for climate, audio, and navigation (if equipped).

Connectivity:

OnStar® communication system integration (subscription-based service for emergency assistance, navigation, and remote diagnostics).

Driver Assistance

Parking Assist:

Available Rear Parking Assist (Ultrasonic sensors).

Cruise Control:

Standard cruise control.

Lighting:

Automatic headlamps, fog lamps, and available high-intensity discharge (HID) headlamps.

Comfort Features

Seats:

Leather-appointed seating, heated front and second-row seats, power-adjustable front seats with memory.

Climate Control:

Dual-zone automatic climate control.

Memory Features:

Driver's seat, exterior mirrors, and steering column memory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations).

Air Filter Replacement:

Every 30,000 miles or as needed based on inspection.

Engine Coolant Flush:

Every 100,000 miles or 5 years (initial fill), then every 50,000 miles or 5 years thereafter.

Spark Plug Replacement:

Around 100,000 miles for platinum-tipped spark plugs (e.g., AC Delco 41-983).

Transmission Fluid Change:

Every 50,000-100,000 miles or as recommended by driving conditions. Pan drop and filter replacement is also recommended during fluid changes.

Fluid Specifications

Engine Oil Type 5.3L:

SAE 5W-30 (Synthetic Blend or Full Synthetic recommended)

Engine Oil Type 6.0L:

SAE 5W-30 (Synthetic Blend or Full Synthetic recommended)

Engine Oil Capacity 5.3L:

7 Quarts (6.6 L)

Engine Oil Capacity 6.0L:

7 Quarts (6.6 L)

Coolant Type:

GM specified orange coolant (Dex-Cool compatible, e.g., AC Delco 10-101)

Brake Fluid Type:

DOT 3

Known Issues

Catalytic Converter:

Premature failure or clogging can occur, often related to engine misfires or oil consumption.

Transmission Hard Shifts:

The 4L60-E can develop hard shifting between gears, often due to worn internal seals or solenoid issues. Diagnosed with scan tool data.

Rear Main Seal Leak:

Common leak point on these GM V8 engines, particularly as mileage increases.

Power Steering Pump:

Can develop leaks or whine, especially at higher mileage. The reservoir and hoses are common failure points.

Body Control Module Bcm:

Can cause various electrical gremlins, including window malfunctions, interior lighting issues, or communication errors.

Front Wheel Bearing Noise:

A common wear item on heavy SUVs, leading to humming or grinding noises that increase with speed.

📚 Vehicle History

Brand Heritage

Cadillac Legacy:

Cadillac, founded in 1902, has a long-standing reputation for producing luxury vehicles in the United States, often at the forefront of automotive innovation and comfort.

Model Evolution

First Generation Start:

Second Generation Start:

Generation Covered By Manual:

Second Generation (GMT800 platform)

Facelift Timing:

Mid-cycle refresh occurred for the 2003 model year, introducing updated styling, interior refinements, and powertrain enhancements.

Production

Manufacturing Plant:

Arlington Assembly, Arlington, Texas, USA

Production Years For This Generation:

1999-2006

🏆 Awards & Recognition

Recognitions

Initial Launch Reception:

The Cadillac Escalade was instrumental in reviving Cadillac's brand image in the late 1990s and early 2000s, establishing itself as a benchmark in the luxury SUV segment.

Segment Dominance:

Consistently ranked among the top-selling luxury SUVs during its generation due to its bold styling, powerful engines, and extensive feature list.

Ratings

Consumer Reports:

Historically received mixed ratings for reliability from publications like Consumer Reports, with some components like transmissions and electrical systems noted as potential concerns, which this manual helps address.