Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete overhaul, diagnosis, repair, and maintenance of engine systems, including cylinder head, block, pistons, rings, crankshaft, camshaft, valves, timing, lubrication, and cooling.
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Fuel System:
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Fuel injection (MPI/EFI), fuel pump, fuel filter, fuel lines, evaporative emission control (EVAP), throttle body, and idle air control.
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Ignition System:
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Distributor, ignition coils, spark plugs, ignition control module (ICM), and timing adjustments.
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Drivetrain Manual:
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Manual transmission repair, clutch system, flywheel, and driveline components (axles, CV joints).
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Drivetrain Automatic:
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Automatic transmission diagnosis, repair, fluid service, and shift control mechanisms.
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Suspension:
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Front and rear suspension components, shock absorbers, struts, ball joints, control arms, bushings, and alignment procedures.
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Steering:
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Power steering system, steering rack/gearbox, tie rod ends, steering column, and alignment.
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Brakes Hydraulic:
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Brake master cylinder, brake lines, brake hoses, wheel cylinders, brake fluid specifications, and bleeding procedures.
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Brakes Disc:
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Front and rear brake calipers, brake pads, brake rotors, and parking brake system.
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Electrical Charging:
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Alternator, voltage regulator, battery, and charging system diagnostics.
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Electrical Starting:
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Starter motor, starter solenoid, and ignition switch.
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Electrical Lighting:
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Headlights, taillights, interior lights, and bulb specifications.
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Electrical Instruments:
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Dashboard gauges, warning lights, and instrument cluster diagnosis.
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Electrical Accessories:
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Power windows, power locks, mirrors, wipers, horn, and interior electronics.
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HVAC:
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Heating, ventilation, and air conditioning (HVAC) system diagnosis, repair, refrigerant handling, blower motor, and climate control components.
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Body Exterior:
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Exterior panel removal/installation, doors, hood, trunk, bumpers, glass, and trim.
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Body Interior:
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Interior trim panels, seats, carpeting, dashboard assembly, and headliner.
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Wiring Diagrams:
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Comprehensive color-coded wiring diagrams for all electrical systems, including component location and circuit tracing.
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotation, and spark plug replacement.
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Diagnostics:
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Troubleshooting guides for common drivability issues, electrical faults, and mechanical problems, including symptom-based diagnostics.
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Component Replacement:
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Step-by-step instructions for replacing virtually every component on the vehicle, from minor sensors to major engine and transmission assemblies.
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Rebuilding Procedures:
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Detailed procedures for rebuilding major components like engines, transmissions, and brake calipers.
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Torque Specifications:
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Precise torque values for critical fasteners, ensuring correct assembly and preventing damage.
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Adjustment Procedures:
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Procedures for adjusting ignition timing, throttle linkage, parking brake, and other adjustable systems.
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Schematics:
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Detailed schematics for various systems, aiding in understanding component relationships and flow.
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Technical Depth
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Depth:
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Comprehensive, covering everything from basic DIY maintenance to complex engine and transmission overhauls, including advanced diagnostics.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,000 miles or 3 months, whichever comes first (under normal driving conditions).
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Air Filter Replacement:
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Every 15,000 miles or 12 months.
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Spark Plug Replacement 1:
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For standard ignition: Every 30,000 miles (typically).
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Spark Plug Replacement 2:
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For distributorless ignition (if applicable): Consult manual for specific platinum/iridium plug intervals.
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Coolant Flush Interval:
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Every 30,000 miles or 24 months.
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Transmission Fluid Service Auto:
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Every 30,000 miles or 24 months.
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Transmission Fluid Service Manual:
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Inspect at 30,000 miles, replace as needed or at higher mileage intervals (e.g., 60,000 miles).
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Fluid Specifications
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Engine Oil Type:
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API SG or SH SAE 5W-30 or 10W-30 (refer to owner's manual for specific temperature recommendations).
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Engine Oil Capacity 1:
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4.5 US quarts (4.3 L) with filter for 2.5L SOHC.
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Coolant Type:
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Ethylene Glycol based coolant (Mopar Antifreeze/Coolant).
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Brake Fluid Type:
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DOT 3 Disc Brake Fluid.
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Power Steering Fluid:
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ATF+3 (or Mopar power steering fluid).
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Known Issues
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Common Issues:
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Head gasket leaks (especially with the 2.5L engine), internal transmission issues (automatic), minor electrical gremlins, rust on body panels, worn suspension bushings, timing belt replacement (critical maintenance item).
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