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Manual Coverage
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Systems Covered
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Powertrain:
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Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Emission Control, Automatic Transmission, Manual Transmission, Clutch, Drivetrain (Drive Shaft, Differential, Axles)
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Chassis:
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Suspension (Front and Rear), Steering System (Power Steering), Brakes (Front and Rear, Parking Brake), Wheels and Tires
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Body & Electrical:
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Body Exterior and Interior (Doors, Hood, Glass, Mirrors, Seats), HVAC System (Air Conditioning), Electrical System (Starting, Charging, Lighting, Instruments, Gauges, Audio/Visual), Restraint Systems (Airbags, Seatbelts), Cruise Control, Wiper and Washer System, Door Locks, Engine Immobilizer, Multiplex/CAN Communication
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Comfort Systems:
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Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.
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Procedures Included
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General Repair:
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Step-by-step repair procedures based on complete disassembly and reassembly.
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Maintenance:
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Scheduled maintenance, fluid changes, filter replacements, tune-ups.
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Diagnostics:
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Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs) interpretation, electrical system diagnosis.
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Component Replacement:
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Detailed instructions for replacing individual components and sub-assemblies.
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Body Repair:
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Body panel alignment, door and latch adjustment, glass replacement, interior trim removal and installation.
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Troubleshooting Guides:
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Structured troubleshooting procedures for diagnosing common problems based on symptoms.
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Technical Depth
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Depth:
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Comprehensive from basic maintenance to complex engine and transmission overhauls, including electrical system diagnostics and wiring diagrams.
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Electrical Diagrams:
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Detailed wiring diagrams for all electrical systems, including lighting, ignition, starting, charging, and accessories.
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Engine Specifications
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Primary Engine
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Engine Type Usdm 2002-2004:
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1.6L DOHC I4 (G16DOHC)
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Engine Type Usdm 2005-2008:
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1.6L DOHC I4 (engine codes may vary, often updated for emissions and performance)
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Performance
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Horsepower 1.6L:
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Approximately 103-106 hp @ 6000 rpm (varies slightly by year and market)
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Torque 1.6L:
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Approximately 105-107 lb-ft @ 3200-3400 rpm (varies slightly by year and market)
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SFI)
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Engine Management
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ECU:
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Engine Control Unit (ECU) with diagnostic capabilities.
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Timing System:
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Belt-driven or chain-driven timing system depending on the specific engine variant. Manual will detail replacement procedures and specifications.
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Emission Control
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Emission Systems:
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Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation) if applicable.
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Transmission
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Standard
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Transmission Type Standard:
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5-speed Manual Transmission
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Optional
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Transmission Type Optional:
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4-speed Automatic Transmission
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Features
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Transmission Fluid Spec Manual:
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GL-4 gear oil (specific viscosity, e.g., 75W-90, to be confirmed in manual).
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Transmission Fluid Spec Automatic:
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Dexron III or equivalent (specific Dexron type to be confirmed in manual).
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Safety Features
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Ratings
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NHTSA Frontal Impact Driver:
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4-star (typical for the era and segment).
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NHTSA Frontal Impact Passenger:
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4-star (typical for the era and segment).
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Active Features
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ABS:
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Anti-lock Braking System (ABS) often optional or standard on higher trims.
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Traction Control:
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Traction Control System (TCS) may be available on certain models.
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Passive Features
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Airbags:
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Frontal airbags (driver and passenger), optional side airbags on some models.
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Seatbelts:
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3-point seatbelts with pretensioners for front occupants.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first (refer to manual for exact specification).
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Air Filter Replacement Interval:
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Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
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Spark Plug Replacement Interval:
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Every 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium or platinum plugs, sooner for standard plugs.
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Fluid Specifications
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Engine Oil Type:
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SAE 5W-30 synthetic or synthetic blend meeting API SN/SP or ILSAC GF-6 specifications (confirm in manual).
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Coolant Type:
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GM-specific Dex-Cool (orange) or a compatible Asian long-life coolant (pink or red).
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Brake Fluid Type:
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DOT 3 or DOT 4 brake fluid (check manual for specific recommendation).
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Known Issues
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Common Complaints Engine:
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Occasional oil leaks, potential for timing chain wear on higher mileage engines, sometimes ignition coil failures.
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Common Complaints Suspension:
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Worn strut mounts, control arm bushings, and sway bar links are common due to age and road conditions.
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Common Complaints Electrical:
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Window regulator failures, issues with dashboard illumination, and occasional starter motor problems.
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Common Complaints Transmission:
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Rough shifting in automatics, clutch wear in manuals (especially if driven hard).
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Common Complaints HVAC:
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A/C compressor clutch issues, evaporator leaks, or blower motor resistor failures can occur.
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