🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Generations Covered: First Generation (T200/T250) Codes Chassis Codes: T200 (early), T250 (facelift) Engine Codes: LXT, LDA (1.6L); L95, L14 (1.4L) - specific codes may vary by region and year. 👋 Introduction Market Position Market Segment: Subcompact car, positioned as an affordable and economical option in the global automotive market. Competitive Analysis Key Competitors: Hyundai Accent, Kia Rio, Ford Fiesta, Toyota Yaris, Honda Fit. Key Features Value Proposition: The Chevrolet Aveo was known for its fuel efficiency, compact size, and accessible price point, making it a popular choice for budget-conscious buyers and urban dwellers. Target Audience: First-time car buyers, students, commuters, and individuals seeking a cost-effective vehicle for daily transportation. Design Philosophy: Designed as a practical and economical vehicle with a focus on simplicity and affordability. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Lubrication, Engine Cooling, Engine Control System, Fuel System (Injection), Exhaust System, Transmission (Manual & Automatic), Clutch, Driveline, Front Axle, Rear Axle, Suspension (Front & Rear), Wheels & Tires, Brake System, Parking Brake, Steering System (Power & Manual), Restraint Systems (Seat Belts, SRS Airbags), Body (Interior & Exterior), Locks & Security, Glass/Windows, Roof, Instrumentation, Heating, Ventilation, Air Conditioning (HVAC), Electrical System, Wiring Diagrams, Starting System, Charging System, Lighting System, Wiper/Washer/Horn, Body Control Modules, Audio Visual, Navigation, Power Supply, General Maintenance, Troubleshooting Page Count Page Count: Estimated 1500+ pages (based on typical comprehensive factory manuals for this era and scope) Manual Type Manual Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of engine mechanical components, lubrication system, cooling system, fuel injection system, emission control systems, and engine control module (ECM) diagnostics. Includes engine removal and installation procedures. Brake System Coverage: Detailed procedures for brake fluid replacement, brake pad and rotor replacement, caliper service, parking brake adjustment, and troubleshooting ABS and brake control systems. Chassis And Body: Includes body panel repair, door mechanisms, window systems, locks, security, and interior trim component removal/installation. Restraint System Coverage: Details on seat belt operation, SRS (Supplemental Restraint System) components (airbag modules, sensors, clock spring), and diagnostic procedures for airbag warning lights. Procedures Included Maintenance And Repair: Step-by-step instructions for routine maintenance (oil changes, filter replacements, fluid checks), troubleshooting common problems, component diagnosis, disassembly, inspection, repair, and reassembly for all major vehicle systems. Transmission Service: Covers clutch replacement, manual and automatic transmission removal/installation, internal component diagnosis, and fluid checks/changes. Suspension And Steering Repair: Covers inspection and replacement of suspension components (struts, shocks, control arms, ball joints), steering gear, power steering pump, and alignment procedures. Hv ​​Ac Repair: Includes procedures for refrigerant charging, compressor diagnosis, blower motor replacement, heater core service, and climate control module troubleshooting. Technical Depth Diagnostic Capabilities: Comprehensive diagnostic procedures, including specific error codes, diagnostic trouble codes (DTCs), testing procedures for sensors and actuators, and diagnostic flowcharts. Includes detailed wiring diagrams for accurate electrical troubleshooting. Electrical Diagrams: Includes comprehensive wiring diagrams for all electrical systems, aiding in the diagnosis and repair of lighting, starting, charging, engine control, body electronics, and audio systems. Diagnostic Trouble Codes: Provides a comprehensive list of OBD-II diagnostic trouble codes (DTCs) related to the Aveo's engine, transmission, and emissions systems, with detailed diagnostic procedures for each. 📊 Manual Specifications File Format File Format: PDF Searchability: Text-searchable PDF allowing for quick location of specific topics and components. Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Primarily 1.6L (1598cc) DOHC inline-4 cylinder (LXT/LDA engines) and a smaller 1.4L (1399cc) DOHC inline-4 cylinder (L95/L14 engines). Performance Horsepower Range: Approximately 103-106 hp for the 1.6L engine, 94 hp for the 1.4L engine. Torque Range: Approximately 94-97 lb-ft (127-132 Nm) for the 1.6L engine, 86 lb-ft (117 Nm) for the 1.4L engine. Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Engine Mechanical Engine Type: Inline 4-cylinder, DOHC, 16-valve. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 4-speed automatic transmission. Features Transmission Fluid: Manual: GL-4 SAE 75W-90. Automatic: Dexron III/VI compatible fluid (check specific year/model). 📐 Dimensions Exterior Body Styles: Offered as a 4-door sedan and a 5-door hatchback. Wheelbase: Approx. 97.6 inches (2480 mm) Length: Sedan: Approx. 161.6 inches (4105 mm); Hatchback: Approx. 154.5 inches (3925 mm) Weights Curb Weight Range: Approximately 2,300 - 2,500 lbs (1043 - 1134 kg), depending on body style and equipment. 🛡️ Safety Features Ratings NHTSA Ratings: Varies by year and testing protocols; early models generally received mixed to average ratings. Specific NHTSA data should be consulted for individual model years. Active Features Active Safety: Anti-lock Braking System (ABS) available on higher trims, EBD (Electronic Brake-force...