1999 Chevrolet C3500 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Chevrolet Model: C3500 Year: 1999 Codes Platform: GMT400 Generation Generation: Second Generation 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, fleet maintenance Competitive Analysis Advantage: Licensed OE data, comprehensive coverage, digital convenience Key Features Accessibility: Instant download, accessible on PC, laptop, smartphone, tablet Convenience: Replaces bulky printed manuals, easily searchable Cost Effectiveness: Saves money on professional repair services Information Source: Officially licensed, derived from OE materials 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Pages: Extensive (typical factory service manual is 1500+ pages) Manual Type Type: Software/Digital Service and Repair Manual Language Language: English Format Format: PDF Download (Licensed) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, internal components, timing, lubrication, cooling Engine Electrical: Ignition system, fuel injection, starting, charging, emissions control Transmission: Manual and automatic transmission overhaul, operation, diagnostics, fluid service Drivetrain: Front and rear axles, driveshafts, differentials, CV joints, propeller shafts Suspension: Front and rear suspension components, shock absorbers, springs, control arms, alignment Steering: Power steering system, steering column, steering gear, linkage Brakes: Front and rear brake systems (disc/drum), ABS, parking brake, hydraulic system Electrical Body: Exterior lighting, interior lighting, power windows, locks, mirrors, wipers, horn HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Chassis Electrical: Instrument cluster, dashboard controls, sensors, wiring diagrams Frame And Body: Body panel removal/installation, frame repair, structural components Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common fault identification Repair: Step-by-step repair procedures for all major systems and components Diagnostics: On-Board Diagnostics (OBD-II) codes and interpretation, sensor testing Installation: Component replacement and installation procedures Special Tools: Identification and use of specialized tools required for repairs Technical Depth Depth: Comprehensive Factory-Level Detail Level Of Detail: From basic fluid checks to complete engine and transmission rebuilds 📊 Manual Specifications File Format Quality: High Resolution, Searchable Text, Printable Pages Print Quality Printability: Designed for clear printing of individual sections or the entire manual Binding Type Binding Digital: N/A (Digital Download) Paper Type Paper Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 5.0L V8 (Vortec 5000 L43), 5.7L V8 (Vortec 5700 L31), 7.4L V8 (Vortec 7400 L29) Engine Displacement 5 0L: 5.0 Liters (305 cu in) Engine Horsepower 5 0L: Approx. 230 hp @ 4600 rpm Engine Torque 5 0L: Approx. 285 lb-ft @ 3200 rpm Engine Displacement 5 7L: 5.7 Liters (350 cu in) Engine Horsepower 5 7L: Approx. 255 hp @ 4600 rpm Engine Torque 5 7L: Approx. 330 lb-ft @ 2800 rpm Engine Displacement 7 4L: 7.4 Liters (454 cu in) Engine Horsepower 7 4L: Approx. 300 hp @ 4000 rpm Engine Torque 7 4L: Approx. 410 lb-ft @ 3200 rpm Performance Induction Type: Naturally Aspirated (Sequential Fuel Injection) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (e.g., 4L60E, 4L80E depending on engine and RWD/4WD) Optional Transmission Options: 5-Speed Manual (NV3500 or NV4500 for some heavy-duty applications) Features Overdrive: All automatic transmissions feature overdrive 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab, Crew Cab Bed Lengths: Standard Bed (approx. 6.5 ft), Long Bed (approx. 8 ft) Weights Gvwr: Varies by configuration, typically 7,200 lbs to 8,600 lbs+ Curb Weight: Varies widely by configuration, generally 4,500 lbs to 5,500 lbs+ 🛡️ Safety Features Ratings NHTSA Driver Side Front Impact: 4/5 Stars (for models equipped with airbags) NHTSA Passenger Side Front Impact: 4/5 Stars (for models equipped with airbags) Active Features ABS: Anti-lock Braking System (ABS) available/standard on some trims Passive Features Airbags: Driver and Passenger Airbags (standard on most 1999 models) Seatbelts: Front and rear seat belts 💡 Technology Features Infotainment Radio Options: AM/FM stereo with cassette player, optional CD player Driver Assistance Cruise Control: Available on most models Connectivity OBD Ii: Equipped with OBD-II diagnostic port for emissions and engine diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact spec). Tune Up Interval: Spark plugs and filters typically every 30,000-100,000 miles depending on type. Fluid Specifications Engine Oil Viscosity: Typically SAE 5W-30 or 10W-30 (consult manual for specific engine). Coolant Type: Dex-Cool (Orange) for later Vortec engines, or traditional green ethylene glycol coolant (check manual). Transmission Fluid Type: Dexron III/Mercon for automatic transmissions (e.g., 4L60E, 4L80E). Brake Fluid Type: DOT 3 Power Steering Fluid: GM power steering fluid or Dexron III/Mercon Known Issues Intake Manifold Gaskets: Premature failure and coolant leaks on some Vortec V8 engines. Crankshaft Position Sensor: Failure can lead to no-start or stalling conditions. Tbi Issues: Older TBI models may have issues with fuel delivery components. Rear Main Seal: Potential for leaks over time, especially on high-mileage vehicles. 📚 Vehicle...
4-Speed Automatic (e.g., 4L60E, 4L80E depending on engine and RWD/4WD)
Optional
Transmission Options:
5-Speed Manual (NV3500 or NV4500 for some heavy-duty applications)
Features
Overdrive:
All automatic transmissions feature overdrive
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab, Crew Cab
Bed Lengths:
Standard Bed (approx. 6.5 ft), Long Bed (approx. 8 ft)
Weights
Gvwr:
Varies by configuration, typically 7,200 lbs to 8,600 lbs+
Curb Weight:
Varies widely by configuration, generally 4,500 lbs to 5,500 lbs+
🛡️ Safety Features
Ratings
NHTSA Driver Side Front Impact:
4/5 Stars (for models equipped with airbags)
NHTSA Passenger Side Front Impact:
4/5 Stars (for models equipped with airbags)
Active Features
ABS:
Anti-lock Braking System (ABS) available/standard on some trims
Passive Features
Airbags:
Driver and Passenger Airbags (standard on most 1999 models)
Seatbelts:
Front and rear seat belts
💡 Technology Features
Infotainment
Radio Options:
AM/FM stereo with cassette player, optional CD player
Driver Assistance
Cruise Control:
Available on most models
Connectivity
OBD Ii:
Equipped with OBD-II diagnostic port for emissions and engine diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact spec).
Tune Up Interval:
Spark plugs and filters typically every 30,000-100,000 miles depending on type.
Fluid Specifications
Engine Oil Viscosity:
Typically SAE 5W-30 or 10W-30 (consult manual for specific engine).
Coolant Type:
Dex-Cool (Orange) for later Vortec engines, or traditional green ethylene glycol coolant (check manual).
Transmission Fluid Type:
Dexron III/Mercon for automatic transmissions (e.g., 4L60E, 4L80E).
Brake Fluid Type:
DOT 3
Power Steering Fluid:
GM power steering fluid or Dexron III/Mercon
Known Issues
Intake Manifold Gaskets:
Premature failure and coolant leaks on some Vortec V8 engines.
Crankshaft Position Sensor:
Failure can lead to no-start or stalling conditions.
Tbi Issues:
Older TBI models may have issues with fuel delivery components.
Rear Main Seal:
Potential for leaks over time, especially on high-mileage vehicles.
📚 Vehicle History
Brand Heritage
Chevrolet Trucks:
Chevrolet has a long history of producing reliable and durable trucks.
Model Evolution
C K Lineage:
The C/K designation is a long-standing Chevrolet truck nomenclature.
Gmt400 Platform:
The 1999 C3500 is part of the GMT400 platform, known for its significant redesign from previous generations and the introduction of the Vortec engine line.
Production
Production Years:
GMT400 platform produced from 1988 to 2002 (with later years often being rebadged as Silverado).
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 1999 C3500 are not widely documented, the GMT400 platform generally received positive reviews for its capability and design evolution.
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