🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2010 Codes Platform Code: Epsilon II 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Families, daily commuters, general automotive enthusiasts. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Hyundai Sonata. Key Features Platform: Built on the global Epsilon II platform, shared with other GM vehicles like the Buick LaCrosse and Opel Insignia, offering improved ride and handling. Design Emphasis: Focus on European styling influence, refined interior, and improved fuel efficiency compared to previous generations. 📋 Manual Details Coverage Areas General Coverage: Complete Workshop Service Repair Manual Page Count Estimated Pages: Approximately 2000+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnosis, repair, and overhaul procedures for all engine variants, including engine control systems, fuel injection, ignition, emissions, cooling, lubrication, and starting/charging. Transmission Drivetrain: Complete coverage of automatic transmissions (e.g., 6T40/6T70), including hydraulic controls, valve body, torque converter, electronic controls, service procedures, and fluid specifications. Also includes front-wheel drive axle/CV joint service. Braking System: Front and rear disc brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and traction control system diagnostics and repair, including hydraulic components and electronic modules. Suspension Steering: Front and rear suspension components (struts, control arms, bushings, ball joints, sway bars), power steering system (electric or hydraulic depending on specific configuration), wheel alignment procedures and specifications. Electrical Electronics: Comprehensive wiring diagrams, component location charts, diagnostic procedures for body control module (BCM), Powertrain Control Module (PCM), Instrument Panel Cluster (IPC), HVAC controls, lighting systems, power windows, door locks, and infotainment systems. HVAC Climate Control: Air conditioning system service (refrigerant handling, compressor, condenser, evaporator), heater core replacement, climate control module diagnosis and repair. Body Chassis: Body panel removal and installation, door mechanisms, interior trim, exterior lighting, bumpers, underbody components, structural repair information (if available). Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid level checks and top-offs, tire rotation. Diagnostic Troubleshooting: System-specific diagnostic flowcharts, trouble code (DTC) explanations and troubleshooting, component testing procedures. Repair Replacement: Detailed step-by-step instructions for replacing major components such as engines, transmissions, alternators, starters, radiators, brake calipers, suspension arms, and interior/exterior trim pieces. Rebuilding Overhaul: Engine and transmission overhaul procedures, including torque specifications, assembly sequences, and clearances. Specifications Tolerances: Torque specifications for all fasteners, engine mechanical clearances, alignment angles, fluid capacities, and component tolerances. Technical Depth Depth Of Coverage: Comprehensive; covers from basic preventative maintenance to advanced component-level diagnostics, repair, and complete engine/transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Readability: High-resolution images, diagrams, and text for clear visibility. Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.4L Ecotec Direct Injection Inline-4 (LAF) Engine Option 1 Hp: 173 hp @ 6200 rpm Engine Option 1 Torque: 167 lb-ft @ 4500 rpm Engine Option 2: 3.5L High-Value V6 (LZ4) Engine Option 2 Hp: 219 hp @ 6400 rpm Engine Option 2 Torque: 219 lb-ft @ 4900 rpm Performance Acceleration 0 60 2.4L: Approx. 8.5-9.0 seconds Acceleration 0 60 3.5L: Approx. 7.0-7.5 seconds Fuel System Fuel Delivery 2.4L: Direct Injection Fuel Delivery 3.5L: Port Fuel Injection Recommended Fuel: 87 Octane Unleaded (Premium recommended for optimal performance in some conditions) 🔧 Transmission Standard Standard Transmission: 6-speed automatic (6T40) Optional Optional Transmission: N/A (6-speed automatic was standard across most trims) Features Transmission Type: Hydra-Matic 6T40 (FWD) Transmission Fluid Spec: Dexron VI (GM Part Number 88864250 or equivalent) Transmission Fluid Capacity: Approx. 7.3 quarts (dry fill) / 6.2 quarts (fluid change) 📐 Dimensions Exterior Length: 191.8 inches Width: 72.4 inches Height: 59.0 inches Wheelbase: 107.1 inches Interior Front Headroom: 39.0 inches Front Legroom: 42.2 inches Rear Headroom: 37.8 inches Rear Legroom: 35.7 inches Cargo Trunk Volume: 15.1 cubic feet Weights Curb Weight 2.4L: 3,400 - 3,550 lbs (approx.) Curb Weight 3.5L: 3,500 - 3,650 lbs (approx.) Gross Vehicle Weight Rating: Approx. 4,477 lbs (for 2.4L) Towing Capacity: Not Recommended / Not Specified Wheels Tires Wheelbase Bolt Pattern: 5x115 mm Standard Wheel Size: 17-inch alloy Standard Tire Size: P215/55R17 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★★ (5-Star) NHTSA Front Impact Passenger: ★★★★★ (5-Star) NHTSA Side Impact Front Driver: ★★★★★ (5-Star) NHTSA Side Impact Front Passenger: ★★★★★ (5-Star) NHTSA Side Impact Rear Driver: ★★★★★ (5-Star) NHTSA Side Impact Rear Passenger: ★★★★★ (5-Star) NHTSA Rollover: ★★★★☆ (4-Star) IIHS Frontal Offset Score: Good IIHS Side Impact Score: Good IIHS Roof Strength Score: Good Active Features ABS: Standard Traction Control: Standard Stability Control: Standard (StabiliTrak) Passive Features Airbags Front: Standard dual-stage frontal airbags Airbags Side: Standard front seat-mounted side-impact airbags Airbags Curtain: Standard roof-rail side curtain airbags (front and...