Chevrolet Chevy Matiz Spark Kalos Aveo 2005-2008 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Matiz/Spark/Kalos/Aveo Year Range: 2005-2008 Platform Designation: GM Gamma Platform (M300 for Spark, T200/T250 for Aveo/Kalos) 👋 Introduction Market Position Segment: Subcompact car, city car Target Audience: Budget-conscious consumers, urban commuters, first-time car buyers Competitive Analysis Key Competitors: Hyundai Getz, Kia Rio, Ford Fiesta, Toyota Yaris, Volkswagen Polo Key Features Attributes: Affordability, fuel efficiency, compact size for urban maneuverability, surprisingly spacious interior for its class. Manual Value Proposition Benefits To Owner: Empowers owners to perform routine maintenance, diagnose problems, and undertake repairs, saving money on labor costs and extending vehicle lifespan. Professional Standard: Same detailed, step-by-step information used by professional mechanics and technicians. 📋 Manual Details Coverage Areas Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, emissions control Transmission Systems: Manual transmission, automatic transmission (if applicable), clutch, drivetrain, axles Chassis Systems: Suspension (front and rear), steering system, braking system, wheels and tires Electrical Systems: Battery, charging system, starting system, lighting, instruments, gauges, wiring diagrams, body control modules Body And Interior: Body panels, doors, windows, locks, seats, upholstery, HVAC system, climate control Troubleshooting: Diagnostic procedures, fault codes, common problems and solutions Page Count Estimated Pages: Hundreds (specific number not provided, but described as 'hundreds of pages') Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for cylinder head, block, pistons, crankshaft, camshafts, timing components. Includes specifications for tolerances, torque values, and clearances. Fuel System: Fuel injection system diagnostics and repair, fuel pump, injectors, fuel pressure regulator, fuel tank service. Ignition System: Ignition coil testing, spark plug specifications, ignition timing adjustment (if applicable), Crankshaft Position Sensor (CKP) and Camshaft Position Sensor (CMP) diagnostics. Cooling System: Radiator, thermostat, water pump, cooling fan operation and replacement, coolant specifications and capacities. Exhaust System: Exhaust manifold, catalytic converter, muffler replacement and repair, exhaust leak detection. Transmission Manual: Clutch assembly service, transmission gear inspection and replacement, shift linkage adjustment. Transmission Automatic: Transmission fluid service, torque converter replacement, valve body diagnostics (if applicable). Suspension Front: Strut replacement, control arm service, ball joint inspection, wheel bearing replacement. Suspension Rear: Shock absorber replacement, trailing arm service, torsion beam axle service (if applicable). Steering System: Power steering pump operation, steering rack diagnosis and replacement, tie rod end service. Braking System: Brake pad and rotor replacement, brake caliper service, brake fluid flush and bleeding procedures, ABS system diagnostics. Electrical Charging System: Alternator testing and replacement, battery terminal cleaning and replacement, voltage regulator function. Electrical Starting System: Starter motor testing and replacement, ignition switch function. Electrical Lighting: Headlight, taillight, interior lighting bulb replacement and troubleshooting, headlight aiming. Electrical Wiring Diagrams: Comprehensive wiring schematics for all electrical systems, including component locations. HVAC System: Air conditioning system recharge, heater core replacement, blower motor service, cabin air filter replacement. Procedures Included Scheduled Maintenance: Oil change intervals, filter replacement schedules, fluid level checks and top-offs, belt inspections and replacement. Diagnostic Procedures: Step-by-step instructions for diagnosing common and complex issues across all vehicle systems. Repair Procedures: Detailed instructions for replacing virtually any component on the vehicle, from minor trim pieces to major powertrain components. Troubleshooting Guides: Flowcharts and symptom-based troubleshooting for electrical faults, engine performance issues, and drivability problems. Exploding Diagrams: High-detail exploded views of components, showing the order of assembly and disassembly, critical for accurate repairs. Technical Depth Depth: Covers everything from basic fluid changes and filter replacements to complete engine and transmission overhauls, advanced electrical diagnostics, and body panel repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (standard for professional PDF manuals) Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: B10S1 (1.0L SOHC), F12S3 (1.2L SOHC), F14D3 (1.4L DOHC - often in Aveo/Kalos) Engine Displacement 1.0L: 995 cc 1.2L: 1150 cc 1.4L: 1399 cc Performance 1.0L Horsepower: Approx. 60-65 hp Torque: Approx. 85-90 Nm Performance 1.2L Horsepower: Approx. 75-80 hp Torque: Approx. 105-110 Nm Performance 1.4L Horsepower: Approx. 90-94 hp Torque: Approx. 125-130 Nm Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type Required Octane: Unleaded gasoline (typically 91 RON or higher) Emission Control Catalytic Converter: Standard on all models, meeting relevant emissions standards for the era. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (common on Aveo/Kalos, less so on Matiz/Spark) Features Clutch Type: Dry single-plate clutch (manual) Fluid Specifications Manual Transmission Fluid: GM Synchromesh Transmission Fluid or equivalent GL-4 SAE 75W-90 (refer to specific vehicle application for precise spec) Automatic Transmission Fluid: Dexron III/VI or equivalent (refer to specific vehicle application for precise spec) 📐 Dimensions Exterior Length Approximate Length: Matiz/Spark: ~3.5-3.6 meters, Aveo/Kalos: ~3.9-4.1 meters Exterior Width Approximate Width: Matiz/Spark: ~1.5-1.6 meters,...

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Type: Car

Verkoper:

Sku: 169033

Collecties: ALL Chevrolet

Beschikbaarheid: Op voorraad

Labels: 2005 2006 2007 2008 Aveo Car Cars Chevrolet Chevy Matiz Kalos Spark

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Matiz/Spark/Kalos/Aveo

Year Range:

2005-2008

Platform Designation:

GM Gamma Platform (M300 for Spark, T200/T250 for Aveo/Kalos)

👋 Introduction

Market Position

Segment:

Subcompact car, city car

Target Audience:

Budget-conscious consumers, urban commuters, first-time car buyers

Competitive Analysis

Key Competitors:

Hyundai Getz, Kia Rio, Ford Fiesta, Toyota Yaris, Volkswagen Polo

Key Features

Attributes:

Affordability, fuel efficiency, compact size for urban maneuverability, surprisingly spacious interior for its class.

Manual Value Proposition

Benefits To Owner:

Empowers owners to perform routine maintenance, diagnose problems, and undertake repairs, saving money on labor costs and extending vehicle lifespan.

Professional Standard:

Same detailed, step-by-step information used by professional mechanics and technicians.

📋 Manual Details

Coverage Areas

Engine Systems:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, emissions control

Transmission Systems:

Manual transmission, automatic transmission (if applicable), clutch, drivetrain, axles

Chassis Systems:

Suspension (front and rear), steering system, braking system, wheels and tires

Electrical Systems:

Battery, charging system, starting system, lighting, instruments, gauges, wiring diagrams, body control modules

Body And Interior:

Body panels, doors, windows, locks, seats, upholstery, HVAC system, climate control

Troubleshooting:

Diagnostic procedures, fault codes, common problems and solutions

Page Count

Estimated Pages:

Hundreds (specific number not provided, but described as 'hundreds of pages')

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures for cylinder head, block, pistons, crankshaft, camshafts, timing components. Includes specifications for tolerances, torque values, and clearances.

Fuel System:

Fuel injection system diagnostics and repair, fuel pump, injectors, fuel pressure regulator, fuel tank service.

Ignition System:

Ignition coil testing, spark plug specifications, ignition timing adjustment (if applicable), Crankshaft Position Sensor (CKP) and Camshaft Position Sensor (CMP) diagnostics.

Cooling System:

Radiator, thermostat, water pump, cooling fan operation and replacement, coolant specifications and capacities.

Exhaust System:

Exhaust manifold, catalytic converter, muffler replacement and repair, exhaust leak detection.

Transmission Manual:

Clutch assembly service, transmission gear inspection and replacement, shift linkage adjustment.

Transmission Automatic:

Transmission fluid service, torque converter replacement, valve body diagnostics (if applicable).

Suspension Front:

Strut replacement, control arm service, ball joint inspection, wheel bearing replacement.

Suspension Rear:

Shock absorber replacement, trailing arm service, torsion beam axle service (if applicable).

Steering System:

Power steering pump operation, steering rack diagnosis and replacement, tie rod end service.

Braking System:

Brake pad and rotor replacement, brake caliper service, brake fluid flush and bleeding procedures, ABS system diagnostics.

Electrical Charging System:

Alternator testing and replacement, battery terminal cleaning and replacement, voltage regulator function.

Electrical Starting System:

Starter motor testing and replacement, ignition switch function.

Electrical Lighting:

Headlight, taillight, interior lighting bulb replacement and troubleshooting, headlight aiming.

Electrical Wiring Diagrams:

Comprehensive wiring schematics for all electrical systems, including component locations.

HVAC System:

Air conditioning system recharge, heater core replacement, blower motor service, cabin air filter replacement.

Procedures Included

Scheduled Maintenance:

Oil change intervals, filter replacement schedules, fluid level checks and top-offs, belt inspections and replacement.

Diagnostic Procedures:

Step-by-step instructions for diagnosing common and complex issues across all vehicle systems.

Repair Procedures:

Detailed instructions for replacing virtually any component on the vehicle, from minor trim pieces to major powertrain components.

Troubleshooting Guides:

Flowcharts and symptom-based troubleshooting for electrical faults, engine performance issues, and drivability problems.

Exploding Diagrams:

High-detail exploded views of components, showing the order of assembly and disassembly, critical for accurate repairs.

Technical Depth

Depth:

Covers everything from basic fluid changes and filter replacements to complete engine and transmission overhauls, advanced electrical diagnostics, and body panel repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text (standard for professional PDF manuals)

Print Quality

Print Capability:

Printable (single pages or entire manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

B10S1 (1.0L SOHC), F12S3 (1.2L SOHC), F14D3 (1.4L DOHC - often in Aveo/Kalos)

Engine Displacement

1.0L:

995 cc

1.2L:

1150 cc

1.4L:

1399 cc

Performance 1.0L

Horsepower:

Approx. 60-65 hp

Torque:

Approx. 85-90 Nm

Performance 1.2L

Horsepower:

Approx. 75-80 hp

Torque:

Approx. 105-110 Nm

Performance 1.4L

Horsepower:

Approx. 90-94 hp

Torque:

Approx. 125-130 Nm

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI)

Fuel Type

Required Octane:

Unleaded gasoline (typically 91 RON or higher)

Emission Control

Catalytic Converter:

Standard on all models, meeting relevant emissions standards for the era.

🔧 Transmission

Standard Transmission

Type:

5-speed Manual Transmission

Optional Transmission

Type:

4-speed Automatic Transmission (common on Aveo/Kalos, less so on Matiz/Spark)

Features

Clutch Type:

Dry single-plate clutch (manual)

Fluid Specifications

Manual Transmission Fluid:

GM Synchromesh Transmission Fluid or equivalent GL-4 SAE 75W-90 (refer to specific vehicle application for precise spec)

Automatic Transmission Fluid:

Dexron III/VI or equivalent (refer to specific vehicle application for precise spec)

📐 Dimensions

Exterior Length

Approximate Length:

Matiz/Spark: ~3.5-3.6 meters, Aveo/Kalos: ~3.9-4.1 meters

Exterior Width

Approximate Width:

Matiz/Spark: ~1.5-1.6 meters, Aveo/Kalos: ~1.6-1.7 meters

Exterior Height

Approximate Height:

Matiz/Spark: ~1.4-1.5 meters, Aveo/Kalos: ~1.4-1.5 meters

Wheelbase

Approximate Wheelbase:

Matiz/Spark: ~2.3-2.4 meters, Aveo/Kalos: ~2.4-2.5 meters

Weights

Curb Weight Min:

Approx. 900-1000 kg (depending on model and engine)

Cargo Capacity

Trunk Volume:

Varies by model, generally small to moderate for the segment.

🛡️ Safety Features

Ratings

Euro Ncap Ratings:

Variable by model and year; early Matiz models generally scored lower, while later Aveo/Spark models showed improvement. Check specific model year and region for precise ratings.

Active Features

Optional or standard on higher trims/later models.

Traction Control:

Rarely standard, possibly optional on higher trims.

Passive Features

Airbags:

Front driver and passenger airbags, side airbags optional on some trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player, often with auxiliary input. Speakers typically 2 or 4. Higher trims may have basic MP3 support.

Instrument Cluster:

Analog speedometer and tachometer (often on higher trims), fuel gauge, coolant temperature gauge, warning lights.

Driver Assistance

Cruise Control:

Rarely standard, typically found on higher trim levels of the Aveo/Kalos.

Connectivity

Usb Port:

Not typically available on these models; auxiliary input common.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used. Consult manual for precise recommendations.

Service Intervals Filters

Air Filter Replacement:

Every 15,000-30,000 km or annually.

Cabin Filter Replacement:

Every 15,000-30,000 km or annually (if equipped).

Service Intervals Fluids

Coolant Flush:

Every 2-4 years or 40,000-60,000 km.

Brake Fluid Flush:

Every 2-3 years or 30,000-50,000 km.

Fluid Specifications

Engine Oil Specification:

API SL/SM or higher, SAE 5W-30 or 10W-40 (depending on climate and specific engine. Check manual for exact spec).

Coolant Type:

GM-specific OAT (Orange) or HOAT (Hybrid Orange) antifreeze, 50/50 mix with deionized water. Avoid silicate-based coolants.

Known Issues

Common Problems:

Premature wear of suspension components (bushings, ball joints), potential for oil leaks from engine seals, catalytic converter issues (on older/high-mileage vehicles), AC compressor failures, starter motor issues, occasional electrical gremlins.

Spark Plugs

Spark Plug Type:

NGK BKR5E-11 or equivalent (for 1.0L/1.2L engines, confirm with manual). Check gap spec.

Timing Belt Chain

Timing Drive:

Most 1.0L and 1.2L engines use a timing chain. Some 1.4L (F14D3) engines use a timing belt which requires periodic replacement (typically 60,000-100,000 km, consult manual).

📚 Vehicle History

Brand Heritage

Chevrolet Positioning:

Entry-level, affordable global brand under General Motors.

Model Evolution

Matiz Origin:

Originally developed by Daewoo (Korean manufacturer acquired by GM), known as Daewoo Matiz. Rebadged as Chevrolet Matiz and later Chevrolet Spark in many markets.

Kalos Origin:

Originally Daewoo Kalos, rebadged as Chevrolet Aveo in many markets.

Aveo Generation:

T200 (2002-2006) and T250 (2006-2011) generations overlap with the specified years.

Production

Manufacturing Locations:

South Korea (GM Daewoo), Uzbekistan, Vietnam, Poland, China, India, Russia, Colombia, etc. (globally produced)

🏆 Awards & Recognition

Recognitions

Market Perception:

Generally recognized as an affordable and practical choice for basic transportation. Not typically associated with major performance or luxury awards.