2006 Chevrolet Malibu Service & Repair Manual Software
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🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Malibu
Year:
2006
Codes
Platform:
Epsilon
Chassis Code:
W-body
👋 Introduction
Market Position
Market Position:
Mid-size sedan, competitive segment with strong emphasis on comfort, practicality, and value
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Chrysler Sebring
Key Features
Key Features:
Comfortable ride, spacious interior, fuel-efficient engine options, attractive styling for its class
Value Proposition
Value Proposition:
Provides essential repair and maintenance data for cost-effective ownership and DIY repairs, saving on dealership service costs.
📋 Manual Details
Format
Format:
PDF Download (Software)
Licensing
Licensing:
Officially Licensed, OE Material Derived
Developer
Developer:
RepairSurge
Access
Access Duration:
1 Year (with discounts for extension)
Compatibility
Compatibility:
PC, Laptop, Smartphone, Tablet (via web browser)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine performance diagnostics and repair
Drivetrain:
Transmission (automatic), clutch, driveshafts, differentials, axle assemblies, transaxle service
Brakes:
Hydraulic system, ABS, parking brake, brake rotor and pad replacement, caliper service, brake bleeding procedures
Suspension Steering:
Front and rear suspension components, shock absorbers, struts, control arms, ball joints, steering rack, power steering system, wheel alignment specifications
Electrical:
Wiring diagrams, lighting systems, starting and charging system, battery, fuses, relays, body control modules (BCM), power windows, door locks, instrument cluster
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, compressor service, blower motor, climate control panel
Body Chassis:
Exterior and interior trim, doors, hood, trunk, bumpers, body panel repair, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, belt replacement
Diagnostics:
Troubleshooting guides for common drivability issues, electrical faults, HVAC problems, using diagnostic scan tools (OBD-II)
Repair:
Detailed step-by-step repair procedures for virtually all vehicle systems, including component removal, installation, and adjustment
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all major systems
Procedures Included Overview:
Covers everything from routine maintenance and fluid changes to complex engine, transmission, and electrical system repairs. Includes diagnostic troubleshooting trees.
Technical Depth
Depth:
Factory-level diagnostic and repair information, suitable for DIY enthusiasts and professional technicians
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Manual Type
Manual Type:
Comprehensive Service and Repair Manual Software
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.2L Ecotec Inline-4 (L61), 3.5L LX9 V6
Performance L61
Horsepower L61:
144 hp @ 5600 rpm
Torque L61:
156 lb-ft @ 4000 rpm
Performance Lx9
Horsepower Lx9:
201 hp @ 5600 rpm
Torque Lx9:
220 lb-ft @ 4000 rpm
Fuel System
Fuel System Type:
Sequential Port Fuel Injection (PFI)
Emission Control
Emission Control Systems:
On-Board Diagnostics (OBD-II), Catalytic Converter, EGR (where applicable)
Engine Codes
Engine Identification L61:
L61
Engine Identification Lx9:
LX9
Engine Details
Engine Block Material L61:
Aluminum
Engine Block Material Lx9:
Cast Iron
Valvetrain L61:
DOHC, 16 valves
Valvetrain Lx9:
OHV, 12 valves
🔧 Transmission
Standard Transmission
Transmission Type:
4-Speed Automatic (4T40-E / 4T45-E)
Optional Transmission
Optional Transmission:
None for this model year
Transmission Fluid
Transmission Fluid Spec:
Dexron VI (or equivalent)
Transmission Features
Features:
Electronically controlled, adaptive shift logic
📐 Dimensions
Exterior Length
Length:
191.5 inches (4864 mm)
Exterior Width
Width:
71.7 inches (1821 mm)
Exterior Height
Height:
58.2 inches (1478 mm)
Wheelbase
Wheelbase:
107.1 inches (2720 mm)
Weights Curb
Curb Weight 4Cyl:
Approximately 3150 lbs (1429 kg)
Curb Weight V6:
Approximately 3300 lbs (1497 kg)
Cargo Volume
Trunk Capacity:
15.1 cu ft (428 L)
🛡️ Safety Features
Ratings Nhtsa
NHTSA Driver Front Impact:
5 Stars
NHTSA Passenger Front Impact:
5 Stars
NHTSA Driver Side Impact:
5 Stars
NHTSA Passenger Side Impact:
4 Stars
NHTSA Rollover:
4 Stars
Active Features
Active Safety:
Anti-lock Braking System (ABS), Traction Control (TCS) available on some trims
Passive Features
Passive Safety:
Front airbags, Side-impact airbags (optional on some trims), Daytime Running Lamps (DRL)
💡 Technology Features
Infotainment
Infotainment Features:
Optional CD player, AM/FM stereo, available premium audio system, optional satellite radio
Driver Assistance
Driver Assistance Features:
Cruise control, optional ABS, optional Traction Control System (TCS)
Connectivity
Connectivity Options:
OnStar (optional, subscription-based service for emergency assistance and vehicle diagnostics)
🔧 Maintenance
Service Intervals
Oil Change Interval:
7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil, refer to manual for specific oil type)
Transmission Fluid Change Interval:
100,000 miles (160,000 km) under normal driving conditions, or sooner under severe conditions (refer to manual)
Coolant Change Interval:
100,000 miles (160,000 km) or 5 years (using Dex-Cool antifreeze)
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 Synthetic (API Service SM or higher, ILSAC GF-4)
Coolant Spec:
GM P/N 12346290 (Orange) or equivalent Dex-Cool compliant extended life coolant
Brake Fluid Spec:
DOT 3
Known Issues
Common Issues:
Occasional transmission shudder, power steering pump noise, HVAC blower motor failures, catalytic converter issues, EGR valve clogging on 4-cylinder engines.
Filter Part Numbers
Oil Filter Part Number:
ACDelco PF47 or equivalent
Air Filter Part Number:
ACDelco A1674C or equivalent
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chevrolet, founded in 1911, is one of America's oldest and largest automotive brands, known for a wide range of vehicles from compact cars to heavy-duty trucks.
Model Evolution
Model Evolution:
The 2006 Malibu represents the fifth generation (2004-2007) of the Malibu, built on the global Epsilon platform shared with models like the Pontiac G6 and Saab 9-3. This generation marked a significant departure with its European-inspired design and improved platform.
Production
Manufacturing Locations:
Kansas City, Kansas, USA; Oshawa, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Safety Recognitions:
The 2006 Chevrolet Malibu received good to excellent safety ratings from the NHTSA for its time, as detailed in the safety section.
Transmission (automatic), clutch, driveshafts, differentials, axle assemblies, transaxle service
Brakes:
Hydraulic system, ABS, parking brake, brake rotor and pad replacement, caliper service, brake bleeding procedures
Suspension Steering:
Front and rear suspension components, shock absorbers, struts, control arms, ball joints, steering rack, power steering system, wheel alignment specifications
Electrical:
Wiring diagrams, lighting systems, starting and charging system, battery, fuses, relays, body control modules (BCM), power windows, door locks, instrument cluster
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, compressor service, blower motor, climate control panel
Body Chassis:
Exterior and interior trim, doors, hood, trunk, bumpers, body panel repair, corrosion protection
Troubleshooting guides for common drivability issues, electrical faults, HVAC problems, using diagnostic scan tools (OBD-II)
Repair:
Detailed step-by-step repair procedures for virtually all vehicle systems, including component removal, installation, and adjustment
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all major systems
Procedures Included Overview:
Covers everything from routine maintenance and fluid changes to complex engine, transmission, and electrical system repairs. Includes diagnostic troubleshooting trees.
Technical Depth
Depth:
Factory-level diagnostic and repair information, suitable for DIY enthusiasts and professional technicians
Anti-lock Braking System (ABS), Traction Control (TCS) available on some trims
Passive Features
Passive Safety:
Front airbags, Side-impact airbags (optional on some trims), Daytime Running Lamps (DRL)
💡 Technology Features
Infotainment
Infotainment Features:
Optional CD player, AM/FM stereo, available premium audio system, optional satellite radio
Driver Assistance
Driver Assistance Features:
Cruise control, optional ABS, optional Traction Control System (TCS)
Connectivity
Connectivity Options:
OnStar (optional, subscription-based service for emergency assistance and vehicle diagnostics)
🔧 Maintenance
Service Intervals
Oil Change Interval:
7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil, refer to manual for specific oil type)
Transmission Fluid Change Interval:
100,000 miles (160,000 km) under normal driving conditions, or sooner under severe conditions (refer to manual)
Coolant Change Interval:
100,000 miles (160,000 km) or 5 years (using Dex-Cool antifreeze)
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 Synthetic (API Service SM or higher, ILSAC GF-4)
Coolant Spec:
GM P/N 12346290 (Orange) or equivalent Dex-Cool compliant extended life coolant
Brake Fluid Spec:
DOT 3
Known Issues
Common Issues:
Occasional transmission shudder, power steering pump noise, HVAC blower motor failures, catalytic converter issues, EGR valve clogging on 4-cylinder engines.
Filter Part Numbers
Oil Filter Part Number:
ACDelco PF47 or equivalent
Air Filter Part Number:
ACDelco A1674C or equivalent
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chevrolet, founded in 1911, is one of America's oldest and largest automotive brands, known for a wide range of vehicles from compact cars to heavy-duty trucks.
Model Evolution
Model Evolution:
The 2006 Malibu represents the fifth generation (2004-2007) of the Malibu, built on the global Epsilon platform shared with models like the Pontiac G6 and Saab 9-3. This generation marked a significant departure with its European-inspired design and improved platform.
Production
Manufacturing Locations:
Kansas City, Kansas, USA; Oshawa, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Safety Recognitions:
The 2006 Chevrolet Malibu received good to excellent safety ratings from the NHTSA for its time, as detailed in the safety section.
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