Chevrolet S10 Chevy S-10 Complete Workshop Service Repair Manual 1995
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🏷️ Basic Information Identification Make: Chevrolet Model: S-10 Alias: Chevy S-10 Year: 1995 Codes Platform Code: GMT230 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Target Audience: DIY mechanics, professional technicians, owners seeking self-sufficiency in vehicle maintenance and repair Competitive Analysis Competitors 1995: Ford Ranger, Toyota Tacoma (first generation launched 1995), Dodge Dakota, Nissan Hardbody Key Features Manual Benefit 1: Significant cost savings on maintenance and repairs Manual Benefit 2: Detailed step-by-step instructions for clarity Manual Benefit 3: Inclusion of diagrams and illustrations to aid understanding Manual Benefit 4: Empowers users to perform a wide range of service and repair tasks 📋 Manual Details Coverage Coverage Areas: All models, engines, trims, and transmission types for 1995 Chevrolet S-10 Languages: English Format Format Type: Downloadable PDF Accessibility: PC, MAC, Tablets, Smartphones Software Requirement: Adobe Reader (free) Type Manual Type: Complete Workshop Service Repair Manual Page Count Estimated Page Count: Thousands (typical for a complete workshop manual) 📖 Manual Coverage Systems Engine Systems: Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, emissions control, engine electrical, diagnosis, troubleshooting Drivetrain Systems: Manual transmission, automatic transmission, transfer case (if applicable), driveshafts, axles, differentials Chassis Systems: Suspension (front and rear), steering, brakes (front and rear), wheels and tires Electrical Systems: Body electrical, lighting, instrumentation, power windows, power locks, HVAC controls, audio systems, starting and charging system, wiring diagrams, fuse/relay locations Body And Frame: Body panels, doors, hoods, tailgates, interior trim, glass, frame repair (if applicable), rust prevention Procedures General Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, tune-ups, lubrication Engine Repair: Complete engine overhaul, cylinder head service, piston and ring replacement, crankshaft and bearing service, timing belt/chain replacement, component replacement (alternator, starter, pumps) Transmission Repair: Transmission overhaul (manual and automatic), clutch replacement, torque converter service, gear inspection and replacement, transmission fluid service Suspension And Steering Repair: Shock absorber/strut replacement, ball joint replacement, tie rod end replacement, power steering pump and rack replacement, alignment procedures Brake System Repair: Brake pad/shoe replacement, brake rotor/drum resurfacing or replacement, caliper and wheel cylinder service, brake line and hose replacement, brake bleeding procedures Electrical Diagnostics And Repair: Wiring harness repair, sensor testing and replacement, module diagnostics, lighting system troubleshooting, power accessory repair Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon problems Technical Depth Depth Of Coverage: Comprehensive: From basic maintenance and fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork. 📊 Manual Specifications File Properties File Format: PDF Print Quality: High-resolution, printable pages Searchability: Likely text-searchable (depends on original scan quality) Physical Attributes Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 2.2L I4: 2.2L OHV L4 (VIN 4) Displacement 2.2L: 2198 cc (134.1 ci) Horsepower 2.2L: 118 hp @ 4800 rpm Torque 2.2L: 129 lb-ft @ 2400 rpm Optional Engine 1 Engine Code 4.3L V6: 4.3L OHV V6 (VIN X) Displacement 4.3L: 4300 cc (262 ci) Horsepower 4.3L: 160 hp @ 4400 rpm (approx.) Torque 4.3L: 230 lb-ft @ 2800 rpm (approx.) Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery 2.2L: Multi-port Fuel Injection (MPI) Fuel Delivery 4.3L: Sequential Fuel Injection (SFI) - Vortec V6 Ignition System Ignition Type: Distributorless Ignition System (DIS) on some V6 applications, traditional distributor on others. 🔧 Transmission Standard Manual Transmission: 5-speed manual (NV3500 likely for V6, Isuzu MSB-5S for 2.2L) Optional Automatic Transmission: 4-speed automatic (4L60E likely for V6) Features Rear Wheel Drive: Standard Four Wheel Drive: Optional (with associated transfer case) 📐 Dimensions Exterior Wheelbase Short Bed: 108.3 inches (2751 mm) Wheelbase Long Bed: 117.9 inches (2995 mm) Body Styles: Regular Cab, Extended Cab Bed Lengths: Short Bed (6.5 ft), Long Bed (7.5 ft) Weights Curb Weight Range: Approx. 3,200 - 4,000 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Driver Side Frontal Impact: Not rated in modern terms, but early S-10s had basic safety features. NHTSA Passenger Side Frontal Impact: Not rated in modern terms. Active Features ABS: Standard on front wheels, optional on rear wheels. Passive Features Airbags: Driver-side airbag standard. Seatbelts: Three-point front seat belts, lap belts for rear passengers in Extended Cab. 💡 Technology Features Infotainment Audio System: AM/FM stereo radio with cassette player, optional CD player. Speakers: Standard 2 or 4 speaker systems, optional premium systems. Driver Assistance Cruise Control: Optional on most trims. Connectivity Auxiliary Input: Not available (pre-dates widespread auxiliary input adoption). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (synthetic blend recommended) Engine Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Spark Plugs 2.2L: Replace every 60,000 miles (use AC Delco or equivalent) Spark Plugs 4.3L: Replace every 100,000 miles (if using extended-life plugs like Delco Rapidfire or platinum) Transmission Fluid Auto: Change fluid and filter every 45,000 - 60,000 miles. Transmission Fluid Manual: Inspect...
Manual transmission, automatic transmission, transfer case (if applicable), driveshafts, axles, differentials
Chassis Systems:
Suspension (front and rear), steering, brakes (front and rear), wheels and tires
Electrical Systems:
Body electrical, lighting, instrumentation, power windows, power locks, HVAC controls, audio systems, starting and charging system, wiring diagrams, fuse/relay locations
Complete engine overhaul, cylinder head service, piston and ring replacement, crankshaft and bearing service, timing belt/chain replacement, component replacement (alternator, starter, pumps)
Transmission Repair:
Transmission overhaul (manual and automatic), clutch replacement, torque converter service, gear inspection and replacement, transmission fluid service
Suspension And Steering Repair:
Shock absorber/strut replacement, ball joint replacement, tie rod end replacement, power steering pump and rack replacement, alignment procedures
Brake System Repair:
Brake pad/shoe replacement, brake rotor/drum resurfacing or replacement, caliper and wheel cylinder service, brake line and hose replacement, brake bleeding procedures
Electrical Diagnostics And Repair:
Wiring harness repair, sensor testing and replacement, module diagnostics, lighting system troubleshooting, power accessory repair
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon problems
Technical Depth
Depth Of Coverage:
Comprehensive: From basic maintenance and fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork.
📊 Manual Specifications
File Properties
File Format:
PDF
Print Quality:
High-resolution, printable pages
Searchability:
Likely text-searchable (depends on original scan quality)
Physical Attributes
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 2.2L I4:
2.2L OHV L4 (VIN 4)
Displacement 2.2L:
2198 cc (134.1 ci)
Horsepower 2.2L:
118 hp @ 4800 rpm
Torque 2.2L:
129 lb-ft @ 2400 rpm
Optional Engine 1
Engine Code 4.3L V6:
4.3L OHV V6 (VIN X)
Displacement 4.3L:
4300 cc (262 ci)
Horsepower 4.3L:
160 hp @ 4400 rpm (approx.)
Torque 4.3L:
230 lb-ft @ 2800 rpm (approx.)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery 2.2L:
Multi-port Fuel Injection (MPI)
Fuel Delivery 4.3L:
Sequential Fuel Injection (SFI) - Vortec V6
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) on some V6 applications, traditional distributor on others.
🔧 Transmission
Standard
Manual Transmission:
5-speed manual (NV3500 likely for V6, Isuzu MSB-5S for 2.2L)
Optional
Automatic Transmission:
4-speed automatic (4L60E likely for V6)
Features
Rear Wheel Drive:
Standard
Four Wheel Drive:
Optional (with associated transfer case)
📐 Dimensions
Exterior
Wheelbase Short Bed:
108.3 inches (2751 mm)
Wheelbase Long Bed:
117.9 inches (2995 mm)
Body Styles:
Regular Cab, Extended Cab
Bed Lengths:
Short Bed (6.5 ft), Long Bed (7.5 ft)
Weights
Curb Weight Range:
Approx. 3,200 - 4,000 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Driver Side Frontal Impact:
Not rated in modern terms, but early S-10s had basic safety features.
NHTSA Passenger Side Frontal Impact:
Not rated in modern terms.
Active Features
ABS:
Standard on front wheels, optional on rear wheels.
Passive Features
Airbags:
Driver-side airbag standard.
Seatbelts:
Three-point front seat belts, lap belts for rear passengers in Extended Cab.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo radio with cassette player, optional CD player.
Speakers:
Standard 2 or 4 speaker systems, optional premium systems.
Driver Assistance
Cruise Control:
Optional on most trims.
Connectivity
Auxiliary Input:
Not available (pre-dates widespread auxiliary input adoption).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (synthetic blend recommended)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs 2.2L:
Replace every 60,000 miles (use AC Delco or equivalent)
Spark Plugs 4.3L:
Replace every 100,000 miles (if using extended-life plugs like Delco Rapidfire or platinum)
Transmission Fluid Auto:
Change fluid and filter every 45,000 - 60,000 miles.
Transmission Fluid Manual:
Inspect every 30,000 miles, change if contaminated or every 75,000 miles.
Fluid Specifications
Engine Oil 2.2L:
API SJ or higher, SAE 5W-30
Engine Oil 4.3L:
API SJ or higher, SAE 5W-30 (preferred), SAE 10W-30 acceptable in warmer climates.
Coolant:
GM 6043-M, Dex-Cool compatible orange coolant or equivalent (50/50 mix with distilled water)
Automatic Transmission Fluid:
Dexron-III (or equivalent)
Manual Transmission Fluid Isuzu:
Dexron-II or equivalent (GL-4 may be specified for some Isuzu transmissions)
Manual Transmission Fluid Nv3500:
GM Manual Transmission Lubricant (89931624) or equivalent GL-4 75W-90
Brake Fluid:
DOT 3
Known Issues
Common Issue 1:
Blown head gaskets on 4.3L V6 (particularly earlier models, but can affect '95).
Common Issue 2:
Rocker arm noise/lifter tick on 4.3L V6.
Common Issue 3:
Corrosion issues, especially in rust-belt regions.
Common Issue 4:
Power steering pump leaks.
Common Issue 5:
Transmission solenoid issues (automatic).
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet has a long history of producing reliable trucks, dating back to the original Chevrolet Task Force trucks.
Model Evolution
S10 Introduction:
The S-10 was introduced for the 1982 model year as a compact pickup truck, replacing the Chevrolet LUV.
Generation 1994-2004:
The 1995 model year marked the beginning of the second generation for the S-10, featuring a significant redesign with smoother styling and improved aerodynamics.
Production
Manufacturing Locations:
United States (e.g., St. Louis, Missouri), Brazil, and other international locations.
Production End Usa:
2004
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
S-10 was awarded Motor Trend's Truck of the Year in 1982 and 1995, highlighting its significance.
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