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Chrysler 200 Complete Workshop Service Repair Manual 2012

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🏷️ Basic Information Identification Make: Chrysler Model: 200 Year: 2012 Codes Chassis Code: JS (Sedan), JX (Convertible) 👋 Introduction Market Position Segment: Mid-size sedan and convertible. Target Audience: Consumers seeking a stylish, comfortable, and affordable American-made vehicle, as well as automotive repair professionals and DIY enthusiasts. Competitive Analysis Key Competitors: Chevrolet Malibu, Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima. Key Features Design: European-influenced styling (particularly the later refresh), comfortable interior, available convertible model. Powertrain Options: Reliable and efficient V6 engines, smooth automatic transmissions. Value Proposition: Offers a strong balance of style, comfort, and features at a competitive price point. 📋 Manual Details Coverage Areas Language: English Format: Downloadable PDF Page Count Estimated Pages: 2000+ Manual Type Type: Complete Workshop Service Repair Manual 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine diagnosis, repair, overhaul, timing, lubrication, cooling, fuel, emissions control. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnostics and wiring diagrams. Transmission Automatic: Diagnosis, repair, fluid changes, torque converter, valve body, electronic controls for 62TE transmission. Transmission Manual: Diagnosis, repair, clutch, fluid changes for available manual transmissions (if applicable). Drivetrain: Front-wheel drive (FWD) systems, CV joints, axle shafts, differential. Suspension: Front and rear suspension components, struts, shocks, springs, control arms, wheel alignment specifications. Brakes: Front and rear brake systems, ABS, EBD, brake fluid specifications, caliper, rotor, and pad replacement, bleeding procedures. Steering: Power steering system, steering column, tie rods, rack and pinion assembly, alignment. Electrical System: Battery, charging system, lighting, interior and exterior lighting, fuses, relays, wiring diagrams. Body And Chassis: Body panel repair, doors, windows, locks, hinges, underbody, chassis components. HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair, refrigerant handling. Interior: Seats, dashboard, trim panels, airbags, seatbelts. Infotainment And Electronics: Radio, navigation system, Uconnect system, instrument cluster, body control module (BCM) diagnostics. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, warning lights. Repair: Detailed step-by-step instructions for component replacement and repair across all vehicle systems. Diagnostics: OBD-II diagnostics, diagnostic trouble codes (DTCs), sensor testing, actuator testing. Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts, including detailed torque specifications, diagnostic procedures, and component-level repair. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear diagrams and text. Print Quality Printable: Yes, pages can be printed for use in a workshop environment. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: EGD (3.6L V6 Pentastar) Displacement: 3.6 Liters (3604 cc) Configuration: DOHC 24-valve V6 Bore X Stroke: 96.0 mm x 83.4 mm Compression Ratio: 10.5:1 Horsepower: 283 hp @ 6400 rpm Torque: 260 lb-ft @ 4400 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Recommendation: 87 Octane (Minimum) Ignition System Type: Distributorless Electronic Ignition (2 plug per cylinder - HEMI inspired) Cooling System Capacity: Approx. 9.5 quarts (9.0 Liters) Lubrication System Oil Capacity: 6.0 quarts (5.7 Liters) with filter change Oil Specification: SAE 0W-30, API SN, Chrysler MS-6395 Other Engines Base Engine: 2.4L World Gas Engine (GEMA) I4 (Optional in some trims/markets) 2.4L Hp: 173 hp @ 6000 rpm 2.4L Torque: 165 lb-ft @ 4400 rpm 🔧 Transmission Standard Type: 62TE 6-Speed Automatic Gear Ratios: 1st: 4.03, 2nd: 2.35, 3rd: 1.53, 4th: 1.15, 5th: 0.86, 6th: 0.69, Reverse: 3.54 Transmission Fluid Capacity: Approx. 5.5 quarts (5.2 Liters) Transmission Fluid Specification: ATF+4 (MS-9602) Optional Type: 6-Speed Manual (Optional with 2.4L engine in select markets) Features Manual Mode: AutoStick® with manual shift capability (62TE) 📐 Dimensions Exterior Length: 191.7 inches (4869 mm) Width: 72.0 inches (1829 mm) Height: 59.4 inches (1509 mm) Wheelbase: 110.0 inches (2794 mm) Front Track: 62.1 inches (1577 mm) Rear Track: 62.1 inches (1577 mm) Interior Front Headroom: 40.1 inches (1019 mm) Front Legroom: 42.4 inches (1077 mm) Rear Headroom: 37.4 inches (950 mm) Rear Legroom: 34.5 inches (876 mm) Cargo Trunk Volume: 16.0 cubic feet (453 Liters) Weights Curb Weight Min: 3550 lbs (1610 kg) (2.4L Sedan) Curb Weight Max: 3820 lbs (1733 kg) (3.6L Convertible) Gross Vehicle Weight Rating: Approx. 4700 lbs (2132 kg) Towing Capacity: Not Recommended (Typically) 🛡️ Safety Features Ratings NHTSA Front Crash: ★★★★★ (5-Star) NHTSA Side Crash: ★★★★★ (5-Star) NHTSA Rollover: ★★★★☆ (4-Star) IIHS Top Safety Pick: Yes (for most configurations in 2012) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Electronic Traction Control (ETC) Stability Control: Standard Electronic Stability Control (ESC) Brake Assist: Standard Brake Assist (BA) Tire Pressure Monitoring: Standard Tire Pressure Monitoring System (TPMS) Passive Features Airbags Front: Standard advanced multistage front airbags Airbags Side: Standard front seat-mounted side airbags Airbags Curtain: Standard full-length side-curtain airbags (Sedan) Seatbelts:...
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Sku: 517051
Collecties: ALL Chrysler Marine

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Chrysler 200 Complete Workshop Service Repair Manual 2012
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
200
Year:
2012
Codes
Chassis Code:
JS (Sedan), JX (Convertible)
👋 Introduction
Market Position
Segment:
Mid-size sedan and convertible.
Target Audience:
Consumers seeking a stylish, comfortable, and affordable American-made vehicle, as well as automotive repair professionals and DIY enthusiasts.
Competitive Analysis
Key Competitors:
Chevrolet Malibu, Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima.
Key Features
Design:
European-influenced styling (particularly the later refresh), comfortable interior, available convertible model.
Powertrain Options:
Reliable and efficient V6 engines, smooth automatic transmissions.
Value Proposition:
Offers a strong balance of style, comfort, and features at a competitive price point.
📋 Manual Details
Coverage Areas
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Complete Workshop Service Repair Manual
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine diagnosis, repair, overhaul, timing, lubrication, cooling, fuel, emissions control.
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) diagnostics and wiring diagrams.
Transmission Automatic:
Diagnosis, repair, fluid changes, torque converter, valve body, electronic controls for 62TE transmission.
Transmission Manual:
Diagnosis, repair, clutch, fluid changes for available manual transmissions (if applicable).
Drivetrain:
Front-wheel drive (FWD) systems, CV joints, axle shafts, differential.
Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, wheel alignment specifications.
Brakes:
Front and rear brake systems, ABS, EBD, brake fluid specifications, caliper, rotor, and pad replacement, bleeding procedures.
Steering:
Power steering system, steering column, tie rods, rack and pinion assembly, alignment.
Electrical System:
Battery, charging system, lighting, interior and exterior lighting, fuses, relays, wiring diagrams.
Body And Chassis:
Body panel repair, doors, windows, locks, hinges, underbody, chassis components.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair, refrigerant handling.
Interior:
Seats, dashboard, trim panels, airbags, seatbelts.
Infotainment And Electronics:
Radio, navigation system, Uconnect system, instrument cluster, body control module (BCM) diagnostics.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, warning lights.
Repair:
Detailed step-by-step instructions for component replacement and repair across all vehicle systems.
Diagnostics:
OBD-II diagnostics, diagnostic trouble codes (DTCs), sensor testing, actuator testing.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts, including detailed torque specifications, diagnostic procedures, and component-level repair.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams and text.
Print Quality
Printable:
Yes, pages can be printed for use in a workshop environment.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGD (3.6L V6 Pentastar)
Displacement:
3.6 Liters (3604 cc)
Configuration:
DOHC 24-valve V6
Bore X Stroke:
96.0 mm x 83.4 mm
Compression Ratio:
10.5:1
Horsepower:
283 hp @ 6400 rpm
Torque:
260 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Recommendation:
87 Octane (Minimum)
Ignition System
Type:
Distributorless Electronic Ignition (2 plug per cylinder - HEMI inspired)
Cooling System
Capacity:
Approx. 9.5 quarts (9.0 Liters)
Lubrication System
Oil Capacity:
6.0 quarts (5.7 Liters) with filter change
Oil Specification:
SAE 0W-30, API SN, Chrysler MS-6395
Other Engines
Base Engine:
2.4L World Gas Engine (GEMA) I4 (Optional in some trims/markets)
2.4L Hp:
173 hp @ 6000 rpm
2.4L Torque:
165 lb-ft @ 4400 rpm
🔧 Transmission
Standard
Type:
62TE 6-Speed Automatic
Gear Ratios:
1st: 4.03, 2nd: 2.35, 3rd: 1.53, 4th: 1.15, 5th: 0.86, 6th: 0.69, Reverse: 3.54
Transmission Fluid Capacity:
Approx. 5.5 quarts (5.2 Liters)
Transmission Fluid Specification:
ATF+4 (MS-9602)
Optional
Type:
6-Speed Manual (Optional with 2.4L engine in select markets)
Features
Manual Mode:
AutoStick® with manual shift capability (62TE)
📐 Dimensions
Exterior
Length:
191.7 inches (4869 mm)
Width:
72.0 inches (1829 mm)
Height:
59.4 inches (1509 mm)
Wheelbase:
110.0 inches (2794 mm)
Front Track:
62.1 inches (1577 mm)
Rear Track:
62.1 inches (1577 mm)
Interior
Front Headroom:
40.1 inches (1019 mm)
Front Legroom:
42.4 inches (1077 mm)
Rear Headroom:
37.4 inches (950 mm)
Rear Legroom:
34.5 inches (876 mm)
Cargo
Trunk Volume:
16.0 cubic feet (453 Liters)
Weights
Curb Weight Min:
3550 lbs (1610 kg) (2.4L Sedan)
Curb Weight Max:
3820 lbs (1733 kg) (3.6L Convertible)
Gross Vehicle Weight Rating:
Approx. 4700 lbs (2132 kg)
Towing Capacity:
Not Recommended (Typically)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
★★★★★ (5-Star)
NHTSA Side Crash:
★★★★★ (5-Star)
NHTSA Rollover:
★★★★☆ (4-Star)
IIHS Top Safety Pick:
Yes (for most configurations in 2012)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Electronic Traction Control (ETC)
Stability Control:
Standard Electronic Stability Control (ESC)
Brake Assist:
Standard Brake Assist (BA)
Tire Pressure Monitoring:
Standard Tire Pressure Monitoring System (TPMS)
Passive Features
Airbags Front:
Standard advanced multistage front airbags
Airbags Side:
Standard front seat-mounted side airbags
Airbags Curtain:
Standard full-length side-curtain airbags (Sedan)
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
System Name:
Uconnect® System
Features Available:
Touchscreen display (e.g., 4.3-inch, 8.4-inch), AM/FM/CD/DVD/MP3 player, Satellite Radio, Bluetooth connectivity, Voice Command.
Navigation:
Available integrated navigation system.
Driver Assistance
Rear Parking Sensors:
Optional ParkSense® Rear Park Assist System.
Backup Camera:
Optional ParkView® Rear Back-Up Camera.
Connectivity
Usb Port:
Standard or optional USB input port for media playback and device charging.
Bluetooth:
Standard Bluetooth® streaming audio and hands-free calling.
Climate Control
Type:
Available automatic dual-zone climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 8,000 miles (12,875 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil.
Engine Air Filter:
Inspect every 15,000 miles (24,140 km), replace as needed or approximately every 30,000 miles (48,280 km).
Cabin Air Filter:
Inspect every 15,000 miles (24,140 km), replace as needed or approximately every 30,000 miles (48,280 km).
Spark Plugs:
Replace at 100,000 miles (160,934 km) (3.6L V6 - Iridium plated).
Transmission Fluid:
Inspect every 15,000 miles (24,140 km), fluid and filter change recommended around 60,000-100,000 miles (96,560-160,934 km) under normal driving conditions. Severe conditions may require more frequent service.
Coolant:
Initial change at 100,000 miles (160,934 km), then every 50,000 miles (80,467 km) thereafter. Uses HOAT antifreeze.
Fluid Specifications
Power Steering Fluid:
CHRYSLER MS-5901 (ATF+4 compatible type)
Brake Fluid:
DOT 3
Windshield Washer Fluid:
Chrysler Windshield Washer Fluid or equivalent (non-corrosive, freeze-resistant)
Known Issues
Transmission Issues:
Some early models (especially 2011) experienced occasional rough shifting or 'limp mode' issues with the 62TE transmission, often related to software calibration or solenoid pack issues. Regular fluid changes are crucial.
Suspension Wear:
Front suspension components like ball joints and control arm bushings can show premature wear in some cases, leading to clunking noises or alignment issues.
Power Steering Leaks:
Rare instances of power steering fluid leaks from hoses or the pump may occur over time.
Electrical Gremlins:
Minor electrical issues such as infotainment system glitches or interior lighting problems can occasionally arise, often addressed with software updates or module resets.
Engine Mounts:
Engine mount degradation can lead to increased vibration felt inside the cabin, especially at idle.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Group LLC (then part of Fiat)
Model Evolution
Predecessor:
Chrysler Sebring (2007-2010)
Generation Start Year:
2011
2011 Redesign:
Introduced as a significant redesign of the Sebring, featuring new exterior styling (influenced by the 'Nieman Marcus' concept), revised interior, and improved powertrains. The convertible model continued from the Sebring lineage.
2012 Updates:
Continued with minor equipment packaging adjustments. The Pentastar 3.6L V6 became the dominant engine option for higher trims, offering excellent power and efficiency.
Successor:
Discontinued after the 2016 model year, replaced by the Chrysler Pacifica (minivan) and the Dodge Charger taking on a broader sedan market role.
Production
Assembly Location:
Sterling Heights Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Year Recognition:
2012
Award Type:
Ward's 10 Best Engines (for the 3.6L Pentastar V6)
Award Details:
The 3.6L Pentastar V6 engine, a primary powertrain for the 2012 Chrysler 200, was recognized for its blend of power, refinement, and efficiency.
Ratings
Fuel Economy Rating City:
19 MPG (3.6L V6)
Fuel Economy Rating Highway:
29 MPG (3.6L V6)
Certifications
Emissions Certification:
Meets EPA and California LEV-II standards.
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