Chrysler 300 300C Touring 2005-2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300 / 300C Touring Model Year Range: 2005-2010 Codes Chassis Code: LX Platform 👋 Introduction Market Position Segment: Full-size luxury sedan / executive car Segment Eropa: Competed with domestic and import luxury sedans Competitive Analysis Key Competitors: Cadillac DTS, Lincoln Town Car, Buick Lucerne, Lexus GS, BMW 5 Series, Mercedes-Benz E-Class Key Features Design Philosophy: Bold, distinctive styling inspired by classic American luxury coupes and European performance sedans Interior Appointments: Premium materials, spacious cabin, available luxury options Performance Options: Powerful V6 and V8 engine options, available AWD 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Coverage: Comprehensive factory service and repair information 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, timing, lubrication, cooling systems Engine Performance: Fuel system, intake, exhaust, ignition, emissions control, engine diagnostics Transmission Manual: Manual transmission (if applicable) removal, installation, repair, clutch system Transmission Automatic: Automatic transmission (e.g., W5A580, NAG1) removal, installation, overhaul, diagnostics, fluid specifications Drivetrain: Driveshaft, axles, differentials, AWD system (if equipped) Suspension: Front and rear suspension systems, alignment, shock absorbers, struts, control arms Steering: Power steering system, steering column, steering gear, tie rods Brakes: Brake system components, hydraulic lines, ABS, traction control, parking brake, disc/drum brake service Electrical System: Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays Electronics Control Modules: ECM, TCM, BCM, HVAC controls, SRS module, diagnostic trouble codes (DTCs) Body Interior: Interior trim, seats, dashboard, door panels, headliner, carpeting Body Exterior: Body panels, bumpers, doors, hood, trunk, glass, mirrors, seals HVAC: Heating, ventilation, and air conditioning system service, refrigerant handling, component replacement Restraints System: Airbags (SRS), seatbelts, diagnostic procedures for the Supplemental Restraint System Infotainment Audio: Radio, navigation system, speaker diagnostics and replacement Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and flushes, tune-ups, spark plug replacement Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts Component Replacement: Step-by-step instructions for replacing major and minor components across all systems Rebuilding Procedures: Detailed instructions for overhauling engines, transmissions, and other major assemblies Wiring Diagrams: Comprehensive, high-quality electrical schematics for all vehicle circuits Diagnostic Procedures: Use of scan tools, interpreting DTCs, live data analysis, specific system diagnostics Torque Specifications: Precise torque values for all fasteners and critical components Special Tools: Identification and usage instructions for specialized tools required for specific repairs Technical Depth Depth: Factory-level detail suitable for professional technicians and advanced DIY mechanics Information Quality: Accurate, detailed, and verifiable technical data 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for convenient workshop use Print Quality Resolution: High resolution for clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Base: EGW (3.5L V6) Engine Displacement Base: 3.5 liters (3518 cc) Engine Configuration Base: SOHC V6 Horsepower Base: Approximately 250 hp @ 6400 rpm Torque Base: Approximately 250 lb-ft @ 4000 rpm Optional Engine 1 Engine Code Optional 1: EZB / EZD (5.7L V8 Hemi) Engine Displacement Optional 1: 5.7 liters (5654 cc) Engine Configuration Optional 1: OHV V8 with HEMI technology, Multi-Displacement System (MDS) Horsepower Optional 1: Approximately 340-360 hp @ 5000-5400 rpm (depending on year/trim) Torque Optional 1: Approximately 375-390 lb-ft @ 4000-4200 rpm (depending on year/trim) Optional Engine 2 Engine Code Optional 2: ESF (6.1L V8 Hemi SRT) Engine Displacement Optional 2: 6.1 liters (6059 cc) Engine Configuration Optional 2: OHV V8 with HEMI technology Horsepower Optional 2: Approximately 425 hp @ 6000 rpm Torque Optional 2: Approximately 420 lb-ft @ 4800 rpm Performance Induction System: Naturally aspirated for V6 and 5.7L Hemi, specific intake for 6.1L Hemi Fuel System Fuel Delivery: Multi-point fuel injection (MPFI) Fuel Type: Unleaded gasoline (87 octane recommended for V6/5.7L, premium for 6.1L) Maintenance Spark Plugs Base: Champion (e.g., 7055, RE16PLP5) - check specific service intervals Oil Capacity Base: Approx. 5.0 quarts (4.7 liters) with filter Oil Type Base: SAE 5W-20 (check owner's manual for specific API certification) Oil Capacity Hemi: Approx. 7.0 quarts (6.6 liters) with filter Oil Type Hemi: SAE 5W-20 or 5W-30 (check owner's manual for specific API certification, especially for 6.1L) 🔧 Transmission Standard Transmission Base: 5-Speed Automatic (e.g., NAG1/W5A580) Optional Awd Transmission AWD: 5-Speed Automatic with All-Wheel Drive (AWD) capability Optional Manual Transmission Manual: Not commonly available or standard on most 300C models; 6-speed manual (e.g., Getrag) might be found on specific base models or export versions, but is rare in the North American market for this generation. Features Automatic Automatic Features: Driver-adaptive shifting, manual shift mode (AutoStick), electronic control Fluid Specifications Automatic Transmission Fluid: Mopar ATF+4 or equivalent specified by DaimlerChrysler (check manual for specific Mopar part number, e.g., 05103521EA) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 8.0-9.0 quarts (7.6-8.5 liters)...

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Type: Car

Verkoper:

Sku: 479334

Collecties: ALL Chrysler Marine

Beschikbaarheid: Op voorraad

Labels: 2005 2006 2007 2008 2009 2010 300 300C Touring Car Chrysler Marine Misc Outboard Engines

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

300 / 300C Touring

Model Year Range:

2005-2010

Codes

Chassis Code:

LX Platform

👋 Introduction

Market Position

Segment:

Full-size luxury sedan / executive car

Segment Eropa:

Competed with domestic and import luxury sedans

Competitive Analysis

Key Competitors:

Cadillac DTS, Lincoln Town Car, Buick Lucerne, Lexus GS, BMW 5 Series, Mercedes-Benz E-Class

Key Features

Design Philosophy:

Bold, distinctive styling inspired by classic American luxury coupes and European performance sedans

Interior Appointments:

Premium materials, spacious cabin, available luxury options

Performance Options:

Powerful V6 and V8 engine options, available AWD

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

Coverage:

Comprehensive factory service and repair information

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, repair, timing, lubrication, cooling systems

Engine Performance:

Fuel system, intake, exhaust, ignition, emissions control, engine diagnostics

Transmission Manual:

Manual transmission (if applicable) removal, installation, repair, clutch system

Transmission Automatic:

Automatic transmission (e.g., W5A580, NAG1) removal, installation, overhaul, diagnostics, fluid specifications

Drivetrain:

Driveshaft, axles, differentials, AWD system (if equipped)

Suspension:

Front and rear suspension systems, alignment, shock absorbers, struts, control arms

Steering:

Power steering system, steering column, steering gear, tie rods

Brakes:

Brake system components, hydraulic lines, ABS, traction control, parking brake, disc/drum brake service

Electrical System:

Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays

Electronics Control Modules:

ECM, TCM, BCM, HVAC controls, SRS module, diagnostic trouble codes (DTCs)

Body Interior:

Interior trim, seats, dashboard, door panels, headliner, carpeting

Body Exterior:

Body panels, bumpers, doors, hood, trunk, glass, mirrors, seals

HVAC:

Heating, ventilation, and air conditioning system service, refrigerant handling, component replacement

Restraints System:

Airbags (SRS), seatbelts, diagnostic procedures for the Supplemental Restraint System

Infotainment Audio:

Radio, navigation system, speaker diagnostics and replacement

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and flushes, tune-ups, spark plug replacement

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts

Component Replacement:

Step-by-step instructions for replacing major and minor components across all systems

Rebuilding Procedures:

Detailed instructions for overhauling engines, transmissions, and other major assemblies

Wiring Diagrams:

Comprehensive, high-quality electrical schematics for all vehicle circuits

Diagnostic Procedures:

Use of scan tools, interpreting DTCs, live data analysis, specific system diagnostics

Torque Specifications:

Precise torque values for all fasteners and critical components

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs

Technical Depth

Depth:

Factory-level detail suitable for professional technicians and advanced DIY mechanics

Information Quality:

Accurate, detailed, and verifiable technical data

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for convenient workshop use

Print Quality

Resolution:

High resolution for clear diagrams and text

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Base:

EGW (3.5L V6)

Engine Displacement Base:

3.5 liters (3518 cc)

Engine Configuration Base:

SOHC V6

Horsepower Base:

Approximately 250 hp @ 6400 rpm

Torque Base:

Approximately 250 lb-ft @ 4000 rpm

Optional Engine 1

Engine Code Optional 1:

EZB / EZD (5.7L V8 Hemi)

Engine Displacement Optional 1:

5.7 liters (5654 cc)

Engine Configuration Optional 1:

OHV V8 with HEMI technology, Multi-Displacement System (MDS)

Horsepower Optional 1:

Approximately 340-360 hp @ 5000-5400 rpm (depending on year/trim)

Torque Optional 1:

Approximately 375-390 lb-ft @ 4000-4200 rpm (depending on year/trim)

Optional Engine 2

Engine Code Optional 2:

ESF (6.1L V8 Hemi SRT)

Engine Displacement Optional 2:

6.1 liters (6059 cc)

Engine Configuration Optional 2:

OHV V8 with HEMI technology

Horsepower Optional 2:

Approximately 425 hp @ 6000 rpm

Torque Optional 2:

Approximately 420 lb-ft @ 4800 rpm

Performance

Induction System:

Naturally aspirated for V6 and 5.7L Hemi, specific intake for 6.1L Hemi

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPFI)

Fuel Type:

Unleaded gasoline (87 octane recommended for V6/5.7L, premium for 6.1L)

Maintenance

Spark Plugs Base:

Champion (e.g., 7055, RE16PLP5) - check specific service intervals

Oil Capacity Base:

Approx. 5.0 quarts (4.7 liters) with filter

Oil Type Base:

SAE 5W-20 (check owner's manual for specific API certification)

Oil Capacity Hemi:

Approx. 7.0 quarts (6.6 liters) with filter

Oil Type Hemi:

SAE 5W-20 or 5W-30 (check owner's manual for specific API certification, especially for 6.1L)

🔧 Transmission

Standard

Transmission Base:

5-Speed Automatic (e.g., NAG1/W5A580)

Optional Awd

Transmission AWD:

5-Speed Automatic with All-Wheel Drive (AWD) capability

Optional Manual

Transmission Manual:

Not commonly available or standard on most 300C models; 6-speed manual (e.g., Getrag) might be found on specific base models or export versions, but is rare in the North American market for this generation.

Features Automatic

Automatic Features:

Driver-adaptive shifting, manual shift mode (AutoStick), electronic control

Fluid Specifications

Automatic Transmission Fluid:

Mopar ATF+4 or equivalent specified by DaimlerChrysler (check manual for specific Mopar part number, e.g., 05103521EA)

Fluid Capacity

Automatic Transmission Fluid Capacity:

Approx. 8.0-9.0 quarts (7.6-8.5 liters) for a dry fill/overhaul, significantly less for a fluid change only.

📐 Dimensions

Exterior

Length:

Approx. 196.8 - 197.5 inches (4999 - 5017 mm)

Width:

Approx. 74.1 inches (1882 mm)

Height:

Approx. 58.0 - 58.4 inches (1473 - 1483 mm)

Wheelbase:

Approx. 120.0 inches (3048 mm)

Interior

Passenger Volume:

Approx. 105.7 cubic feet (2993 liters)

Cargo

Trunk Volume:

Approx. 16.0 cubic feet (453 liters)

Weights

Curb Weight Base:

Approx. 3700 - 3900 lbs (1678 - 1769 kg)

Curb Weight Hemi:

Approx. 4000 - 4200 lbs (1814 - 1905 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5 Stars (for most model years)

NHTSA Front Impact Passenger:

5 Stars (for most model years)

NHTSA Side Impact Front Seat:

5 Stars (for most model years)

NHTSA Side Impact Rear Seat:

5 Stars (for most model years)

IIHS Frontal Offset:

Good (for most model years)

IIHS Side Impact:

Good (for most model years)

Active Features

Traction Control:

Standard on most models, Electronic Stability Program (ESP) or Electronic Stability Control (ESC) available/standard depending on year/trim

Standard Anti-lock Braking System

Brake Assist:

Available

Passive Features

Airbags Front:

Advanced multistage driver and front passenger airbags

Airbags Side:

Front and rear side curtain airbags, available front seat-mounted side airbags

Seatbelts:

Three-point seat belts with pretensioners and load limiters

Rollover Protection:

System designed to detect potential rollovers and deploy side curtain airbags

💡 Technology Features

Infotainment

Infotainment System:

Chrysler's Uconnect infotainment system was available, featuring touchscreen displays, navigation, satellite radio, and Bluetooth connectivity. Later models in this range received more advanced Uconnect versions.

Audio Systems:

Various audio systems were offered, including premium Boston Acoustics or Kicker branded systems.

Driver Assistance

Adaptive Cruise Control:

Available on higher trim levels.

Parking Assist:

Rear parking sensors and sometimes front sensors were available.

Blind Spot Monitoring:

Available on later models or as an option.

Connectivity

Bluetooth:

Available for hands-free calling and audio streaming.

Usb Ports:

Available on later models for media playback and device charging.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000-10,000 miles (9,500-16,000 km) or 6-12 months, depending on driving conditions and oil type used (consult manual for specific recommendations based on oil quality like synthetic).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or annually.

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km) for automatic transmissions, or as per severe service schedule. Fluid and filter replacement is recommended.

Coolant Flush:

Every 30,000-60,000 miles (48,000-96,000 km). Use Mopar OAT (Orange) coolant or equivalent.

Spark Plug Replacement V6:

Approx. 100,000 miles (160,000 km) for platinum or iridium tipped plugs.

Spark Plug Replacement Hemi:

Approx. 100,000 miles (160,000 km) for iridium tipped plugs.

Fluid Specifications

Coolant Type:

Mopar OAT (Orange) Antifreeze/Coolant - HOAT (Hybrid Organic Additive Technology) or compatible.

Power Steering Fluid:

Mopar Power Steering Fluid (Check manual for specific part number, e.g., 05103529AA) or a Dexron III/Mercon equivalent is often cited, but specific Mopar fluid is recommended.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Transmission Harsh Shifting:

Some units, particularly the NAG1 transmission, can exhibit harsh shifting or transmission errors. Often related to low fluid level, internal wear, or solenoid issues.

Water Pump Leaks:

Water pumps can develop leaks, especially around the seal, requiring replacement.

Suspension Components:

While generally robust, components like ball joints, tie rod ends, and bushings can wear over time, leading to noise or handling issues.

Electrical Gremlins:

Like many modern vehicles, some electrical issues can arise, often related to grounds, modules, or sensors, requiring detailed diagnosis using wiring diagrams.

Hemi Oil Consumption:

Some Hemi engines may exhibit higher oil consumption than expected, especially as mileage increases. Proper oil level maintenance is critical.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Chrysler has a long history of producing large, luxurious American sedans, including iconic models like the Chrysler Imperial and New Yorker.

Model Evolution

First Generation Launch:

The Chrysler 300 nameplate was revived for the 2005 model year, based on the LX platform, a rear-wheel-drive platform shared with the Dodge Charger and Magnum, and later the Jeep Grand Cherokee.

Second Generation Introduction:

The second generation (introduced for the 2011 model year) represented a significant styling and mechanical update, moving away from the highly distinctive first-generation design.

Facelift:

The Chrysler 300 received a significant facelift for the 2008 model year, which included updated exterior styling (grille, headlights, taillights) and interior refinements, along with powertrain enhancements and new features.

Production

Assembly Location:

Brampton Assembly Plant, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Jd Power Initial Quality Study:

The Chrysler 300 has received various ratings from J.D. Power, with some model years performing better than others in initial quality and dependability studies.

Car And Driver 10Best:

While not a consistent winner, the Chrysler 300 (especially Hemi variants) has been recognized for its performance and value in various automotive publications.

Ratings

Consumers Reports:

Consumer Reports ratings vary significantly by model year and specific engine/trim, with some years noted for reliability issues while others are praised for comfort and performance.

Certifications

Safety Certifications:

Meets all Federal Motor Vehicle Safety Standards (FMVSS) for its production years.