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CHRYSLER CIRRUS 1995-2000 Workshop Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Chrysler Model: Cirrus Year Range: 1995-2000 Codes Platform: JA (Chrysler/Dodge LH Platform derivative, often referred to as the Cirrus/Stratus platform) ๐Ÿ‘‹ Introduction Market Position Segment: Mid-size sedan, often marketed as a more stylish and upscale alternative within the Chrysler lineup. Competed with vehicles like the Ford Taurus, Chevrolet Lumina, and Toyota Camry. Competitive Analysis Key Competitors: Ford Taurus, Chevrolet Lumina, Buick Regal, Toyota Camry, Honda Accord, Nissan Altima. Key Features Design: Known for its distinctive cab-forward design, fluid lines, and European-influenced styling, setting it apart from many contemporary American sedans. Powertrain Options: Offered a range of reliable and capable engines, from economical four-cylinders to a potent V6, catering to various customer needs. ๐Ÿ“‹ Manual Details Coverage Areas Systems: Comprehensive coverage including engine, transmission, drivetrain, suspension, steering, brakes, fuel system, cooling system, exhaust, electrical systems, HVAC, body, safety systems, and more. Page Count Estimated: 1500-2500+ pages (typical for a full workshop manual covering multiple engines and transmissions over several years) Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: Digital (likely PDF), often searchable and printable ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Detailed sections on all listed engines (2.0L SOHC, 2.4L SOHC, 2.5L SOHC V6, 2.4L DOHC Turbo) and transmissions (NV T350 5-speed Manual, 41TE 4-speed Automatic), including diagnostics, repair, and overhaul procedures. Chassis: Suspension, steering, brakes (including ABS if applicable), differential, driveline components, wheels, and tires. Electrical: Complete wiring diagrams, charging system, starter, ignition system, instrument panel, lighting, horns, vehicle speed control, turn signals, wipers/washers, restraint system, power accessories (locks, windows, mirrors, seats), theft security, and chime systems. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid types and capacities, filter replacements, tune-up procedures. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, component testing, wiring harness checks. Repair: Step-by-step repair instructions for engine, transmission, suspension, brakes, steering, electrical components, body panels, and interior trim. Overhaul: Detailed overhaul procedures for engines and transmissions, including specifications and tolerances. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complex engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repair. ๐Ÿ“Š Manual Specifications File Format Quality: High-resolution, allowing for clear viewing of diagrams and text; typically PDF with searchable text capabilities. Print Quality Printability: Designed for printing of individual sections or the entire manual for workshop use. Binding Type Type: N/A (Digital format); if printed, likely spiral-bound or perfect-bound for ease of use. Paper Type Type: N/A (Digital format); historically, workshop manuals used durable, coated paper to withstand workshop conditions. โš™๏ธ Engine Specifications Primary Engine 2.0L Sohc I4: Engine Code: EDZ. Displacement: 1995cc. Bore x Stroke: 87.5 mm x 83 mm. Compression Ratio: 9.2:1. Horsepower: ~114 hp @ 5200 rpm. Torque: ~127 lb-ft @ 4000 rpm. Fuel System: Multi-port Fuel Injection (MPI).. 2.4L Sohc I4: Engine Code: ED1. Displacement: 2378cc. Bore x Stroke: 87.5 mm x 98.5 mm. Compression Ratio: 9.4:1. Horsepower: ~140-150 hp @ 5500 rpm. Torque: ~160-170 lb-ft @ 4400 rpm. Fuel System: MPI. 2.5L Sohc V6: Engine Code: EGZ (later เฆ›เฆฟเฆฒเง‹เฆจเฆพ_engines_specs_engine_specs_primary_engine_value_3.5L), potentially EDB or similar for the 2.5L. Displacement: 2498cc (for 2.5L). Bore x Stroke: 83 mm x 76.4 mm. Compression Ratio: 9.3:1. Horsepower: ~160-170 hp @ 5800 rpm. Torque: ~185-195 lb-ft @ 4200 rpm. Fuel System: MPI. 2.4L DOHc Turbo I4: Engine Code: DOHC Turbo. Displacement: 2378cc. Likely based on the 2.4L SOHC but with turbocharging and dual overhead cams. Horsepower: ~215-225 hp. Torque: ~230-240 lb-ft. Fuel System: MPI with turbocharger. (This engine was more prominent in the Dodge Stratus R/T and Plymouth Breeze, but could be found in Cirrus models). Performance Acceleration 0 60: Varies significantly by engine. 2.0L: ~10-11 seconds. 2.4L SOHC: ~8.5-9.5 seconds. 2.5L V6: ~7.5-8.5 seconds. 2.4L Turbo: ~6.5-7.5 seconds. Fuel System Type: Electronic Multi-Port Fuel Injection (MPI) for all engines. Turbocharged engine features an intercooler and wastegate for boost control. ๐Ÿ”ง Transmission Standard Manual: Getrag NV T350 5-speed Manual Transmission. Known for its robust construction and smooth shifting. Gear ratios vary, but generally provide a good balance of acceleration and highway cruising. Optional Automatic: Chrysler 41TE 4-speed Automatic Transaxle. Electronically controlled, offering overdrive for fuel efficiency. Often paired with the V6 and higher-output 4-cylinder engines. Features include torque converter lock-up. Features Fluid Type: Manual: SAE 75W-90 GL-4 or GL-5 gear oil. Automatic: ATF+4 (or equivalent specified for Mopar transmissions of the era, e.g., ATF+3). ๐Ÿ“ Dimensions Exterior Length: Approximately 195 inches (4953 mm). Width: Approximately 70.3 inches (1786 mm). Height: Approximately 55.5 inches (1410 mm). Interior Passenger Volume: Approximately 100-105 cubic feet. Cargo Trunk Volume: Approximately 15-17 cubic feet. Weights Curb Weight: Approximately 3100-3400 lbs (1406-1542 kg), depending on engine and equipment. Gross Vehicle Weight Rating Gvw: Typically around 4300 lbs (1950 kg). ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Frontal Crash Driver: 4-star (out of 5) for driver in frontal impact for...
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CHRYSLER CIRRUS 1995-2000 Workshop Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Chrysler
Model:
Cirrus
Year Range:
1995-2000
Codes
Platform:
JA (Chrysler/Dodge LH Platform derivative, often referred to as the Cirrus/Stratus platform)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Mid-size sedan, often marketed as a more stylish and upscale alternative within the Chrysler lineup. Competed with vehicles like the Ford Taurus, Chevrolet Lumina, and Toyota Camry.
Competitive Analysis
Key Competitors:
Ford Taurus, Chevrolet Lumina, Buick Regal, Toyota Camry, Honda Accord, Nissan Altima.
Key Features
Design:
Known for its distinctive cab-forward design, fluid lines, and European-influenced styling, setting it apart from many contemporary American sedans.
Powertrain Options:
Offered a range of reliable and capable engines, from economical four-cylinders to a potent V6, catering to various customer needs.
๐Ÿ“‹ Manual Details
Coverage Areas
Systems:
Comprehensive coverage including engine, transmission, drivetrain, suspension, steering, brakes, fuel system, cooling system, exhaust, electrical systems, HVAC, body, safety systems, and more.
Page Count
Estimated:
1500-2500+ pages (typical for a full workshop manual covering multiple engines and transmissions over several years)
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), often searchable and printable
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Detailed sections on all listed engines (2.0L SOHC, 2.4L SOHC, 2.5L SOHC V6, 2.4L DOHC Turbo) and transmissions (NV T350 5-speed Manual, 41TE 4-speed Automatic), including diagnostics, repair, and overhaul procedures.
Chassis:
Suspension, steering, brakes (including ABS if applicable), differential, driveline components, wheels, and tires.
Electrical:
Complete wiring diagrams, charging system, starter, ignition system, instrument panel, lighting, horns, vehicle speed control, turn signals, wipers/washers, restraint system, power accessories (locks, windows, mirrors, seats), theft security, and chime systems.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid types and capacities, filter replacements, tune-up procedures.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, component testing, wiring harness checks.
Repair:
Step-by-step repair instructions for engine, transmission, suspension, brakes, steering, electrical components, body panels, and interior trim.
Overhaul:
Detailed overhaul procedures for engines and transmissions, including specifications and tolerances.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and filter changes to complex engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repair.
๐Ÿ“Š Manual Specifications
File Format
Quality:
High-resolution, allowing for clear viewing of diagrams and text; typically PDF with searchable text capabilities.
Print Quality
Printability:
Designed for printing of individual sections or the entire manual for workshop use.
Binding Type
Type:
N/A (Digital format); if printed, likely spiral-bound or perfect-bound for ease of use.
Paper Type
Type:
N/A (Digital format); historically, workshop manuals used durable, coated paper to withstand workshop conditions.
โš™๏ธ Engine Specifications
Primary Engine
2.0L Sohc I4:
Engine Code: EDZ. Displacement: 1995cc. Bore x Stroke: 87.5 mm x 83 mm. Compression Ratio: 9.2:1. Horsepower: ~114 hp @ 5200 rpm. Torque: ~127 lb-ft @ 4000 rpm. Fuel System: Multi-port Fuel Injection (MPI)..
2.4L Sohc I4:
Engine Code: ED1. Displacement: 2378cc. Bore x Stroke: 87.5 mm x 98.5 mm. Compression Ratio: 9.4:1. Horsepower: ~140-150 hp @ 5500 rpm. Torque: ~160-170 lb-ft @ 4400 rpm. Fuel System: MPI.
2.5L Sohc V6:
Engine Code: EGZ (later เฆ›เฆฟเฆฒเง‹เฆจเฆพ_engines_specs_engine_specs_primary_engine_value_3.5L), potentially EDB or similar for the 2.5L. Displacement: 2498cc (for 2.5L). Bore x Stroke: 83 mm x 76.4 mm. Compression Ratio: 9.3:1. Horsepower: ~160-170 hp @ 5800 rpm. Torque: ~185-195 lb-ft @ 4200 rpm. Fuel System: MPI.
2.4L DOHc Turbo I4:
Engine Code: DOHC Turbo. Displacement: 2378cc. Likely based on the 2.4L SOHC but with turbocharging and dual overhead cams. Horsepower: ~215-225 hp. Torque: ~230-240 lb-ft. Fuel System: MPI with turbocharger. (This engine was more prominent in the Dodge Stratus R/T and Plymouth Breeze, but could be found in Cirrus models).
Performance
Acceleration 0 60:
Varies significantly by engine. 2.0L: ~10-11 seconds. 2.4L SOHC: ~8.5-9.5 seconds. 2.5L V6: ~7.5-8.5 seconds. 2.4L Turbo: ~6.5-7.5 seconds.
Fuel System
Type:
Electronic Multi-Port Fuel Injection (MPI) for all engines. Turbocharged engine features an intercooler and wastegate for boost control.
๐Ÿ”ง Transmission
Standard
Manual:
Getrag NV T350 5-speed Manual Transmission. Known for its robust construction and smooth shifting. Gear ratios vary, but generally provide a good balance of acceleration and highway cruising.
Optional
Automatic:
Chrysler 41TE 4-speed Automatic Transaxle. Electronically controlled, offering overdrive for fuel efficiency. Often paired with the V6 and higher-output 4-cylinder engines. Features include torque converter lock-up.
Features
Fluid Type:
Manual: SAE 75W-90 GL-4 or GL-5 gear oil. Automatic: ATF+4 (or equivalent specified for Mopar transmissions of the era, e.g., ATF+3).
๐Ÿ“ Dimensions
Exterior
Length:
Approximately 195 inches (4953 mm).
Width:
Approximately 70.3 inches (1786 mm).
Height:
Approximately 55.5 inches (1410 mm).
Interior
Passenger Volume:
Approximately 100-105 cubic feet.
Cargo
Trunk Volume:
Approximately 15-17 cubic feet.
Weights
Curb Weight:
Approximately 3100-3400 lbs (1406-1542 kg), depending on engine and equipment.
Gross Vehicle Weight Rating Gvw:
Typically around 4300 lbs (1950 kg).
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Frontal Crash Driver:
4-star (out of 5) for driver in frontal impact for some model years.
NHTSA Frontal Crash Passenger:
4-star (out of 5) for passenger in frontal impact for some model years.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option, particularly on higher trims and models with V6 engines.
Traction Control:
Traction control system (TCS) was an option on some models, especially those with the more powerful engines.
Passive Features
Airbags:
Driver and passenger front airbags standard on most models. Side airbags were rarely, if ever, an option on this generation.
Seat Belts:
Three-point seat belts for all occupants, with driver and front passenger pretensioners.
๐Ÿ’ก Technology Features
Infotainment
Audio Systems:
Standard AM/FM stereo with cassette player. Optional CD player available. Higher trims might have upgraded speaker systems. Manual covers removal, installation, and basic troubleshooting of audio components.
Driver Assistance
Cruise Control:
Vehicle Speed Control System (Cruise Control) was a common feature, controlled via steering wheel buttons or a stalk. Manual details its operation and troubleshooting.
Connectivity
Communication Systems:
No integrated Bluetooth or advanced smartphone connectivity. Aftermarket solutions would be required for modern connectivity.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Typically every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on oil type and driving conditions (consult manual for specific recommendations).
Tire Rotation:
Every 5,000-7,500 miles (8,000-12,000 km) or with every oil change.
Spark Plugs:
Varies by plug type (standard copper, platinum, iridium). Expect 30,000-100,000 miles (48,000-160,000 km).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 (check owner's manual for exact specifications and API service category, e.g., API SN or newer).
Coolant:
Mopar Antifreeze/Coolant (or equivalent OAT/HOAT coolant meeting Chrysler MS-9769 specification). Capacity around 7-8 quarts (6.6-7.6 L).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gaskets:
Certain 2.0L and 2.4L engines (especially early 2.4L models) were known for head gasket failures due to design issues or overheating. The manual will detail inspection and replacement procedures.
Transaxle Shifting:
The 41TE automatic transaxle can sometimes exhibit harsh shifting or delayed engagement, often related to solenoids or fluid condition. Manual covers diagnostic procedures.
Suspension Wear:
Like many vehicles of this era, components like ball joints, tie rod ends, and control arm bushings can wear over time, leading to steering looseness or noise. The manual provides replacement instructions and torque specifications.
Electrical Gremlins:
Older vehicles can experience minor electrical issues due to corrosion or failing components. The comprehensive wiring diagrams in the manual are essential for diagnosing these.
๐Ÿ“š Vehicle History
Brand Heritage
Context:
Chrysler, as part of Chrysler Corporation (later DaimlerChrysler), aimed to offer a stylish and technologically advanced vehicle in the mid-size segment, leveraging its engineering and design capabilities.
Model Evolution
Generation:
The Chrysler Cirrus was part of the JA platform generation, introduced in 1995 as a replacement for the Plymouth Acclaim and Dodge Spirit/Dynasty. It was designed to be a more modern and stylish offering. It was later replaced by the Chrysler Sebring sedan for the 2001 model year.
Production
Years:
1995-2000 model years.
Manufacturing Location:
Sterling Heights, Michigan, USA.
๐Ÿ† Awards & Recognition
Recognitions
Competitor Awards:
While the Cirrus itself may not have specific prominent awards, its platform (JA) was considered a strong offering in the mid-size segment for its time, praised for its styling and ride quality, which were competitive against its peers like the Taurus and Camry.
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