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2002 Chrysler Concorde Service & Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Concorde Year: 2002 Chassis Code: LH Codes Vin Digit 10: 2 👋 Introduction Market Position Segment: Full-size sedan Target Audience: Owners seeking to perform maintenance and repairs, independent repair shops, automotive technicians Competitive Analysis Competitors 2002: Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre Key Features Vehicle Design Language: Cab-forward design, aerodynamic styling Interior Space: Spacious interior, comfortable for long-distance travel Powertrain Options: Powerful V6 engines Key Features Manual Value Proposition: Provides comprehensive DIY repair information, reducing reliance on expensive dealership services. Convenience: Instant online access eliminates waiting for physical manuals and allows for quick searching of technical data. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Chassis, Maintenance, Diagnostics, Repair Engine Coverage: All 2002 Chrysler Concorde engine variants Transmission Coverage: Automatic transmission systems Electrical Coverage: Wiring diagrams, component testing, module diagnostics Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Manual Software Official Licensing: Officially Licensed Language Language: English Format Format: Digital Software (likely PDF/proprietary viewer) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valvetrain, pistons, connecting rods, crankshaft, lubrication system, cooling system, intake and exhaust systems Fuel System: Fuel delivery, fuel injectors, fuel pump, fuel pressure regulator, evaporative emission control (EVAP) Ignition System: Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor Engine Control: Powertrain Control Module (PCM) diagnostics, sensor data, actuator control Transmission: 42LE Automatic Transmission: Overhaul, torque converter, valve body, planetary gearsets, clutch packs, seals, hydraulic system Brakes: Hydraulic brake system, Anti-lock Brake System (ABS), brake pads, rotors, calipers, master cylinder, power booster, brake lines Suspension: Front MacPherson strut suspension, rear multi-link suspension, shock absorbers, springs, control arms, sway bars, bushings Steering: Power steering system, steering rack, power steering pump, steering column, tie rods HVAC: Air conditioning system, heater core, blower motor, refrigerant, control module, actuators Electrical Body: Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wiper system, horn, security system Audio Visual: Radio, speakers, antenna system Instrumentation: Instrument cluster, gauges, warning lights, diagnostic trouble codes (DTCs) Body Exterior: Doors, hood, trunk, fenders, bumpers, glass, trim Body Interior: Seats, dashboard, headliner, carpeting, airbags, seatbelts Procedures Included Routine Maintenance: Oil change, filter replacement, fluid checks and top-offs, tire rotation, spark plug replacement, air filter replacement Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, wiring diagram interpretation, DTC retrieval and analysis Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems Overhaul Procedures: Detailed instructions for complete engine and transmission overhauls Electrical Repairs: Component testing, connector repair, wiring harness repair, module replacement and programming Suspension And Steering Repair: Alignment procedures, component replacement, power steering system service HVAC Service: Refrigerant handling, leak detection, component replacement, system evacuation and charging Brake System Service: Brake bleeding, component replacement, ABS system diagnostics Body And Trim Repair: Panel replacement, trim piece installation, glass replacement (likely) Technical Depth Depth: Comprehensive: Covers all aspects from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics. Diagnostic Tools Interface: Information on using factory scan tools (e.g., DRB III) for advanced diagnostics, live data, and module programming 📊 Manual Specifications File Format File Type: Proprietary software/digital format for instant access Searchability: Likely searchable text for quick information retrieval Accessibility: Instant download/online access Print Quality Printability: Likely printable sections or pages Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Chrysler EER/EGJ (3.5L V6) Displacement Liters: 3.5 Engine Code Base: EGJ Cylinders: 6 Configuration: SOHC V6 Performance Horsepower Gross Hp: 232 Torque Lb Ft Gross: 255 Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Recommended Octane: 87 (or higher) Engine Management Engine Control Module ECM: Chrysler Powertrain Control Module (PCM) 🔧 Transmission Standard Type: 4-speed Automatic Model: 42LE Features Overdrive: Yes Torque Converter Lockup: Yes, electronically controlled Fluid Specifications Fluid Type: ATF+4 (Automatic Transmission Fluid) Fluid Capacities Capacity Quarts: Approximately 8.5 - 9.5 (dry fill) 📐 Dimensions Exterior Length Inches: 201.5 Width Inches: 74.4 Height Inches: 56.8 Wheelbase Inches: 113.0 Front Track Inches: 61.7 Rear Track Inches: 61.2 Weights Curb Weight Lbs: Approximately 3600-3750 (depending on trim and options) Gross Vehicle Weight Rating Gvwr Lbs: Approximately 4700 Towing Capacity Lbs: Typically not recommended or limited to light trailer loads (refer to specific vehicle sticker) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4-star (as per available data for similar LH platform vehicles) NHTSA Frontal Crash Rating Passenger: 4-star (as per available data for similar LH platform vehicles) IIHS Frontal Offset Rating: Good (as per available data for similar LH platform vehicles) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available (TCS - Traction Control System) Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Optional front side-impact airbags Seatbelts: Three-point seatbelts with pretensioners (front outboard) 💡 Technology Features Infotainment...
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Type: Car
Verkoper:
Sku: 465005
Collecties: ALL Chrysler Marine

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2002 Chrysler Concorde Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Concorde
Year:
2002
Chassis Code:
LH
Codes
Vin Digit 10:
2
👋 Introduction
Market Position
Segment:
Full-size sedan
Target Audience:
Owners seeking to perform maintenance and repairs, independent repair shops, automotive technicians
Competitive Analysis
Competitors 2002:
Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre
Key Features Vehicle
Design Language:
Cab-forward design, aerodynamic styling
Interior Space:
Spacious interior, comfortable for long-distance travel
Powertrain Options:
Powerful V6 engines
Key Features Manual
Value Proposition:
Provides comprehensive DIY repair information, reducing reliance on expensive dealership services.
Convenience:
Instant online access eliminates waiting for physical manuals and allows for quick searching of technical data.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Chassis, Maintenance, Diagnostics, Repair
Engine Coverage:
All 2002 Chrysler Concorde engine variants
Transmission Coverage:
Automatic transmission systems
Electrical Coverage:
Wiring diagrams, component testing, module diagnostics
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service and Repair Manual Software
Official Licensing:
Officially Licensed
Language
Language:
English
Format
Format:
Digital Software (likely PDF/proprietary viewer)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, valvetrain, pistons, connecting rods, crankshaft, lubrication system, cooling system, intake and exhaust systems
Fuel System:
Fuel delivery, fuel injectors, fuel pump, fuel pressure regulator, evaporative emission control (EVAP)
Ignition System:
Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor
Engine Control:
Powertrain Control Module (PCM) diagnostics, sensor data, actuator control
Transmission:
42LE Automatic Transmission: Overhaul, torque converter, valve body, planetary gearsets, clutch packs, seals, hydraulic system
Brakes:
Hydraulic brake system, Anti-lock Brake System (ABS), brake pads, rotors, calipers, master cylinder, power booster, brake lines
Suspension:
Front MacPherson strut suspension, rear multi-link suspension, shock absorbers, springs, control arms, sway bars, bushings
Steering:
Power steering system, steering rack, power steering pump, steering column, tie rods
HVAC:
Air conditioning system, heater core, blower motor, refrigerant, control module, actuators
Electrical Body:
Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wiper system, horn, security system
Audio Visual:
Radio, speakers, antenna system
Instrumentation:
Instrument cluster, gauges, warning lights, diagnostic trouble codes (DTCs)
Body Exterior:
Doors, hood, trunk, fenders, bumpers, glass, trim
Body Interior:
Seats, dashboard, headliner, carpeting, airbags, seatbelts
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid checks and top-offs, tire rotation, spark plug replacement, air filter replacement
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, wiring diagram interpretation, DTC retrieval and analysis
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major systems
Overhaul Procedures:
Detailed instructions for complete engine and transmission overhauls
Electrical Repairs:
Component testing, connector repair, wiring harness repair, module replacement and programming
Suspension And Steering Repair:
Alignment procedures, component replacement, power steering system service
HVAC Service:
Refrigerant handling, leak detection, component replacement, system evacuation and charging
Brake System Service:
Brake bleeding, component replacement, ABS system diagnostics
Body And Trim Repair:
Panel replacement, trim piece installation, glass replacement (likely)
Technical Depth
Depth:
Comprehensive: Covers all aspects from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics.
Diagnostic Tools Interface:
Information on using factory scan tools (e.g., DRB III) for advanced diagnostics, live data, and module programming
📊 Manual Specifications
File Format
File Type:
Proprietary software/digital format for instant access
Searchability:
Likely searchable text for quick information retrieval
Accessibility:
Instant download/online access
Print Quality
Printability:
Likely printable sections or pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Chrysler EER/EGJ (3.5L V6)
Displacement Liters:
3.5
Engine Code Base:
EGJ
Cylinders:
6
Configuration:
SOHC V6
Performance
Horsepower Gross Hp:
232
Torque Lb Ft Gross:
255
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Recommended Octane:
87 (or higher)
Engine Management
Engine Control Module ECM:
Chrysler Powertrain Control Module (PCM)
🔧 Transmission
Standard
Type:
4-speed Automatic
Model:
42LE
Features
Overdrive:
Yes
Torque Converter Lockup:
Yes, electronically controlled
Fluid Specifications
Fluid Type:
ATF+4 (Automatic Transmission Fluid)
Fluid Capacities
Capacity Quarts:
Approximately 8.5 - 9.5 (dry fill)
📐 Dimensions
Exterior
Length Inches:
201.5
Width Inches:
74.4
Height Inches:
56.8
Wheelbase Inches:
113.0
Front Track Inches:
61.7
Rear Track Inches:
61.2
Weights
Curb Weight Lbs:
Approximately 3600-3750 (depending on trim and options)
Gross Vehicle Weight Rating Gvwr Lbs:
Approximately 4700
Towing Capacity Lbs:
Typically not recommended or limited to light trailer loads (refer to specific vehicle sticker)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4-star (as per available data for similar LH platform vehicles)
NHTSA Frontal Crash Rating Passenger:
4-star (as per available data for similar LH platform vehicles)
IIHS Frontal Offset Rating:
Good (as per available data for similar LH platform vehicles)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available (TCS - Traction Control System)
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
Three-point seatbelts with pretensioners (front outboard)
💡 Technology Features
Infotainment
Audio System Options:
Base AM/FM stereo with CD player, optional Infinity premium audio system
Climate Control:
Manual HVAC controls, optional automatic climate control
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Inputs:
Not typically standard; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Every 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type (refer to owner's manual for specifics)
Transmission Fluid Change:
Every 30,000-60,000 miles (recommended, especially under severe use)
Spark Plug Replacement:
Typically every 100,000 miles for platinum/iridium plugs
Coolant Flush:
Every 30,000-50,000 miles or 2-4 years
Timing Belt Replacement:
N/A (3.5L V6 uses a timing chain)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (synthetic blend or full synthetic recommended)
Engine Oil Capacity Quarts:
Approximately 4.5 (with filter change)
Coolant Type:
Chrysler's HOAT (Hybrid Organic Acid Technology) or equivalent, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 or Mopar Power Steering Fluid
Known Issues
Transmission Reliability:
The 42LE transmission can be prone to solenoid issues, torque converter shudder, and internal seal leaks if not properly maintained.
Engine Mounts:
Engine mounts can degrade over time, leading to vibration and clunking noises.
Cooling System:
Plastic coolant reservoir tanks can become brittle and crack, leading to leaks.
Power Windows Motors:
Power window regulators and motors are a common failure point.
HVAC Blend Door Actuators:
HVAC blend door actuators can fail, causing incorrect air temperature or airflow distribution.
Radiator Support:
Plastic radiator support components can become brittle and crack.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (part of DaimlerChrysler during this period)
Model Evolution
Generation:
Second Generation (1998-2004)
Platform:
Chrysler LH platform
Production
Manufacturing Plant:
Brampton Assembly, Ontario, Canada
Production Years Model:
1998-2004
🏆 Awards & Recognition
Recognitions
Model Year Recognitions:
No specific major awards widely documented for the 2002 model year, but generally praised for comfort and space within its class.
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