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Chrysler Dodge Neon 2001 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Chrysler Model: Dodge Neon Year: 2001 Codes Platform: PG (Platform Generation) 👋 Introduction Market Position Market Segment: Compact car, economy segment. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier. Key Features Key Selling Points: Affordability, sporty handling (especially SOHC and ACR models), distinctive styling, surprisingly spacious interior for its class. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and maintenance for all systems of the 2001 Dodge Neon. Page Count Page Count: 3651 Manual Type Manual Type: Workshop Service Manual Language Language: English Format File Format: PDF Download Method: Instant Download Compatibility: Windows, Mac, Linux OS Software Requirement: Adobe Reader 📖 Manual Coverage Systems Covered Powertrain: Engine (2.0L SOHC and DOHC), transmission (manual and automatic), clutch, exhaust system, fuel system, cooling system, lubrication system. Chassis: Suspension (front and rear), steering system, braking system (front disc, rear drum/disc), wheels, tires. Body: Body structure, exterior panels, interior trim, doors, windows, seats, HVAC system, body electrical systems. Electrical: Engine control module (ECM), ignition system, charging system, starting system, lighting system, instrument cluster, power accessories, body control module (BCM). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication. Repair: Component removal, installation, disassembly, assembly, adjustment, and repair for all vehicle systems. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), testing procedures, specifications. Technical Depth Technical Depth: Detailed step-by-step instructions, pictorial diagrams, exploded views, torque specifications, wear limits, special tool references, factory specifications. 📊 Manual Specifications File Format Print Quality: High-resolution, printable pages. Searchability: Likely searchable text within the PDF (depending on original document OCR quality). Binding Type Binding Type: Digital (PDF), printable. Paper Type Paper Type: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Code Sohc: 420A Engine Type Sohc: 2.0L (1996cc) SOHC Inline 4-cylinder Bore Stroke Sohc: 87.5 mm x 83.0 mm Compression Ratio Sohc: 9.3:1 Horsepower Sohc: 132 hp @ 6000 rpm Torque Sohc: 130 lb-ft @ 4800 rpm Engine Code DOHc: ECC / ECE (ACR) Engine Type DOHc: 2.0L (1996cc) DOHC Inline 4-cylinder (16-valve) Bore Stroke DOHc: 87.5 mm x 83.0 mm Compression Ratio DOHc: 10.0:1 Horsepower DOHc: 145 hp @ 6400 rpm (standard DOHC), 150 hp @ 6400 rpm (ACR) Torque DOHc: 135 lb-ft @ 4800 rpm (standard DOHC), 130 lb-ft @ 5200 rpm (ACR) Fuel System Fuel Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission Features Transmission Fluid Spec Manual: Refer to manual for specific fluid type and capacity (typically GL-4 rated gear oil). Transmission Fluid Spec Auto: Chrysler ATF+4 (or equivalent spec). 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 174.4 inches (4430 mm) Width: 67.4 inches (1712 mm) Height: 54.9 inches (1394 mm) Weights Curb Weight Min: Approx. 2600 lbs (1180 kg) for SOHC manual. Curb Weight Max: Approx. 2850 lbs (1293 kg) for DOHC automatic. 🛡️ Safety Features Ratings NHTSA Driver Side Impact: Good (as per NHTSA testing for similar era vehicles, specific data for 2001 Neon may vary). NHTSA Passenger Side Impact: Good (as per NHTSA testing for similar era vehicles, specific data for 2001 Neon may vary). Active Features ABS: Optional on some trims, standard on higher performance models. Passive Features Airbags: Driver and passenger front airbags standard. Seatbelts: Front three-point seat belts with pretensioners, rear three-point seat belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player and optional premium audio system. Climate Control: Manual HVAC system with optional automatic climate control on some higher trims. Driver Assistance Cruise Control: Standard on most models, optional on base trims. Connectivity Power Windows Locks: Optional power windows, power door locks, and power mirrors on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles or 6 months, whichever comes first, using synthetic blend or full synthetic oil. Spark Plug Replacement: Refer to manual; typically around 100,000 miles for platinum-tipped plugs. Timing Belt Replacement: Crucial for SOHC engines (non-interference), typically 60,000 - 100,000 miles. DOHC engines are chain-driven, requiring less frequent maintenance. **Verify with manual as belt type can vary.** Fluid Specifications Engine Oil Type: Refer to manual for exact viscosity, but typically 5W-30 or 10W-30. Engine Oil Capacity: Approx. 4.5 quarts (4.2 liters) with filter for 2.0L engines. Coolant Type: Chrysler OAT (Organic Additive Technology) coolant (pink) or equivalent HOAT. **Avoid mixing coolant types.** Known Issues Engine Oil Sludge: SOHC 420A engines can be prone to oil sludge buildup if maintenance intervals are not followed or if incorrect oil is used. Regular oil changes are critical. Exhaust Manifold Cracks: Cracking of the exhaust manifold, particularly on the SOHC engine, due to heat cycles. Power Steering Leaks: Leaking power steering lines or pump. Cv Joint Wear: Front CV joints can wear prematurely, leading to clicking noises when turning. Transmission...
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Sku: 390860
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Chrysler Dodge Neon 2001 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Dodge Neon
Year:
2001
Codes
Platform:
PG (Platform Generation)
👋 Introduction
Market Position
Market Segment:
Compact car, economy segment.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier.
Key Features
Key Selling Points:
Affordability, sporty handling (especially SOHC and ACR models), distinctive styling, surprisingly spacious interior for its class.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and maintenance for all systems of the 2001 Dodge Neon.
Page Count
Page Count:
3651
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
Download Method:
Instant Download
Compatibility:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.0L SOHC and DOHC), transmission (manual and automatic), clutch, exhaust system, fuel system, cooling system, lubrication system.
Chassis:
Suspension (front and rear), steering system, braking system (front disc, rear drum/disc), wheels, tires.
Body:
Body structure, exterior panels, interior trim, doors, windows, seats, HVAC system, body electrical systems.
Electrical:
Engine control module (ECM), ignition system, charging system, starting system, lighting system, instrument cluster, power accessories, body control module (BCM).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication.
Repair:
Component removal, installation, disassembly, assembly, adjustment, and repair for all vehicle systems.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), testing procedures, specifications.
Technical Depth
Technical Depth:
Detailed step-by-step instructions, pictorial diagrams, exploded views, torque specifications, wear limits, special tool references, factory specifications.
📊 Manual Specifications
File Format
Print Quality:
High-resolution, printable pages.
Searchability:
Likely searchable text within the PDF (depending on original document OCR quality).
Binding Type
Binding Type:
Digital (PDF), printable.
Paper Type
Paper Type:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Code Sohc:
420A
Engine Type Sohc:
2.0L (1996cc) SOHC Inline 4-cylinder
Bore Stroke Sohc:
87.5 mm x 83.0 mm
Compression Ratio Sohc:
9.3:1
Horsepower Sohc:
132 hp @ 6000 rpm
Torque Sohc:
130 lb-ft @ 4800 rpm
Engine Code DOHc:
ECC / ECE (ACR)
Engine Type DOHc:
2.0L (1996cc) DOHC Inline 4-cylinder (16-valve)
Bore Stroke DOHc:
87.5 mm x 83.0 mm
Compression Ratio DOHc:
10.0:1
Horsepower DOHc:
145 hp @ 6400 rpm (standard DOHC), 150 hp @ 6400 rpm (ACR)
Torque DOHc:
135 lb-ft @ 4800 rpm (standard DOHC), 130 lb-ft @ 5200 rpm (ACR)
Fuel System
Fuel Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
Transmission Fluid Spec Manual:
Refer to manual for specific fluid type and capacity (typically GL-4 rated gear oil).
Transmission Fluid Spec Auto:
Chrysler ATF+4 (or equivalent spec).
📐 Dimensions
Exterior
Wheelbase:
104.4 inches (2652 mm)
Length:
174.4 inches (4430 mm)
Width:
67.4 inches (1712 mm)
Height:
54.9 inches (1394 mm)
Weights
Curb Weight Min:
Approx. 2600 lbs (1180 kg) for SOHC manual.
Curb Weight Max:
Approx. 2850 lbs (1293 kg) for DOHC automatic.
🛡️ Safety Features
Ratings
NHTSA Driver Side Impact:
Good (as per NHTSA testing for similar era vehicles, specific data for 2001 Neon may vary).
NHTSA Passenger Side Impact:
Good (as per NHTSA testing for similar era vehicles, specific data for 2001 Neon may vary).
Active Features
ABS:
Optional on some trims, standard on higher performance models.
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seatbelts:
Front three-point seat belts with pretensioners, rear three-point seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and optional premium audio system.
Climate Control:
Manual HVAC system with optional automatic climate control on some higher trims.
Driver Assistance
Cruise Control:
Standard on most models, optional on base trims.
Connectivity
Power Windows Locks:
Optional power windows, power door locks, and power mirrors on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6 months, whichever comes first, using synthetic blend or full synthetic oil.
Spark Plug Replacement:
Refer to manual; typically around 100,000 miles for platinum-tipped plugs.
Timing Belt Replacement:
Crucial for SOHC engines (non-interference), typically 60,000 - 100,000 miles. DOHC engines are chain-driven, requiring less frequent maintenance. **Verify with manual as belt type can vary.**
Fluid Specifications
Engine Oil Type:
Refer to manual for exact viscosity, but typically 5W-30 or 10W-30.
Engine Oil Capacity:
Approx. 4.5 quarts (4.2 liters) with filter for 2.0L engines.
Coolant Type:
Chrysler OAT (Organic Additive Technology) coolant (pink) or equivalent HOAT. **Avoid mixing coolant types.**
Known Issues
Engine Oil Sludge:
SOHC 420A engines can be prone to oil sludge buildup if maintenance intervals are not followed or if incorrect oil is used. Regular oil changes are critical.
Exhaust Manifold Cracks:
Cracking of the exhaust manifold, particularly on the SOHC engine, due to heat cycles.
Power Steering Leaks:
Leaking power steering lines or pump.
Cv Joint Wear:
Front CV joints can wear prematurely, leading to clicking noises when turning.
Transmission Hard Shifting:
Automatic transmissions can sometimes exhibit hard shifting or delayed engagement.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Chrysler Corporation, later part of DaimlerChrysler.
Model Evolution
Generation:
Second Generation Dodge Neon (1999-2005).
Design Philosophy:
Designed as a more refined and powerful successor to the original Neon, with updated styling and improved interior.
Production
Production Period:
1999-2005 (second generation).
Manufacturing Locations:
Belvidere Assembly Plant, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Initial Reception:
Praised for its performance and handling by automotive journalists at launch, particularly the ACR variants. Critics often noted the interior materials and road noise.
Car And Driver Ranking:
Often featured on Car and Driver's '10Best' list in previous generations, though less consistently for the second generation.
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