Chrysler Grand Voyager 2003-2007 Factory Service Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Years Covered: 2003, 2004, 2005, 2006, 2007 Generation Generation Code: RT Platform (North American Market: Dodge Grand Caravan/Chrysler Town & Country, European Market: Chrysler Voyager/Grand Voyager) 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar, Chevrolet Venture/Uplander, Nissan Quest Key Features Vehicle Purpose: Family transport, versatile cargo and passenger hauling, long-distance travel comfort. Manual Value Proposition Cost Savings: Enables DIY servicing, potentially saving $50-$60 per hour on labor costs. Manual Features Usability Features: Searchable PDF, printable pages, detailed illustrations, diagrams, photos, step-by-step instructions, notes, cautions, warnings. Manual Type Source Authenticity: Actual Genuine Factory Repair Manuals, not third-party content. 📋 Manual Details Coverage Areas Vehicle Coverage: All styles and configurations of Chrysler Grand Voyager for model years 2003-2007 Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as 'complete') Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download Delivery Method: Immediate download link provided after purchase. 📖 Manual Coverage Systems Covered Engine: Engine Service/Repair, Engine Control System, Fuel Injection/Fuel System, Emission System, Cooling System Transmission: Transmission Service/Repair, Differential/Drive, Axle Brakes: Brake System Steering Suspension: Suspension, Steering Electrical HVAC: Wiring Diagram, Electrical System, Heater/Air Conditioner Body Interior Safety: Chassis/Body, Interior, Restraint System Electrical Diagrams: Includes detailed wiring diagrams for ease of diagnosing and repairing the electrical system. Procedures Included Maintenance And Troubleshooting: General Maintenance, Troubleshooting, Periodic Lubrication Repair And Rebuild: Step-by-step repair procedures for all systems, rebuild procedures, diagnostics Diagnostic Procedures: Includes advanced troubleshooting guides to diagnose and correct problems, likely referencing Diagnostic Trouble Codes (DTCs) and diagnostic procedures for various electronic modules. Technical Depth Depth Of Information: Comprehensive factory-level detail, suitable for professional technicians and knowledgeable owners, covering everything from basic maintenance to complete restoration. Instructional Style: Detailed substeps, numbered instructions, notes, cautions, and warnings throughout. Visual Aids: Detailed illustrations, drawings, and photos; enlarged insets for detailed part examination. 📊 Manual Specifications File Format File Type: PDF Software Requirements: Adobe PDF Reader Print Quality Printability: Fully printable (individual pages, chapters, or entire manual) Binding Type Binding: Digital Download (intended for printing and binding by user) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: Typically featured the 3.3L and 3.8L V6 engines (e.g., EGH and EGQ series). Specific engine codes for the European Grand Voyager may differ (e.g., 2.8L CRD Diesel). Performance Horsepower Torque Range: 3.3L V6: ~180-185 hp; 3.8L V6: ~200-215 hp. Torque figures vary accordingly. (Specific values depend on exact engine and year). Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine Management: Engine Control Module (ECM) for managing fuel injection, ignition timing, emissions, and other engine functions. 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (e.g., 41TE, 42LE/42RLE) Optional Transmission Type: Diesel models in European markets often paired with manual or different automatic transmissions. Features Transmission Control: Electronically controlled, with Overdrive (OD) functionality. 📐 Dimensions Exterior Length: Approximately 201 inches (dependent on specific configuration) Width: Approximately 79 inches Height: Approximately 69 inches Weights Curb Weight Range: Approximately 4,300 - 4,700 lbs (Varies by engine and trim) Interior Seating Capacity: Typically 7 or 8 passengers depending on configuration. 🛡️ Safety Features Ratings NHTSA Ratings: Generally good for its era, though specific model year ratings vary. Frontal impact ratings often 4 or 5 stars, side impact varied. Active Features ABS Traction Control: Anti-lock Braking System (ABS) standard, Traction Control (TCS) available on some trims/years. Passive Features Airbags: Standard front airbags. Optional side-impact airbags for front and sometimes second-row occupants. Seat Belts: Three-point seat belts for all seating positions, with pretensioners for front seats. 💡 Technology Features Infotainment Audio Systems: Factory AM/FM/CD players, optional CD/MP3 players, available rear-seat entertainment systems (DVD players). Driver Assistance Cruise Control: Standard cruise control. Parking Assistance: Rear parking assist sensors available on some higher trims. Connectivity Power Features: Power windows, power door locks, available power sliding doors and power liftgate. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations. Transmission Service Interval: Check fluid level and condition regularly; fluid and filter change recommended every 30,000-60,000 miles, or as specified in the manual. Fluid Specifications Engine Oil: SAE 5W-30 or 5W-20 synthetic blend or full synthetic, meeting Chrysler MS-6395 specification. (Verify with manual for exact spec). Transmission Fluid: ATF+4 (Chrysler Specification MS-9602 or equivalent). Capacity approx. 3-4 quarts for a fluid change. Coolant: Mopar HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant (Orange). Known Issues Common Problems: Transmission issues (torque converter shudder, solenoid pack failure), power steering pump leaks, HVAC blower motor resistor failures, rear liftgate struts weakening, interior trim wear, EGR valve issues on some gasoline engines. Common Maintenance Items: Regular replacement of spark plugs,...
Includes detailed wiring diagrams for ease of diagnosing and repairing the electrical system.
Procedures Included
Maintenance And Troubleshooting:
General Maintenance, Troubleshooting, Periodic Lubrication
Repair And Rebuild:
Step-by-step repair procedures for all systems, rebuild procedures, diagnostics
Diagnostic Procedures:
Includes advanced troubleshooting guides to diagnose and correct problems, likely referencing Diagnostic Trouble Codes (DTCs) and diagnostic procedures for various electronic modules.
Technical Depth
Depth Of Information:
Comprehensive factory-level detail, suitable for professional technicians and knowledgeable owners, covering everything from basic maintenance to complete restoration.
Instructional Style:
Detailed substeps, numbered instructions, notes, cautions, and warnings throughout.
Visual Aids:
Detailed illustrations, drawings, and photos; enlarged insets for detailed part examination.
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirements:
Adobe PDF Reader
Print Quality
Printability:
Fully printable (individual pages, chapters, or entire manual)
Binding Type
Binding:
Digital Download (intended for printing and binding by user)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically featured the 3.3L and 3.8L V6 engines (e.g., EGH and EGQ series). Specific engine codes for the European Grand Voyager may differ (e.g., 2.8L CRD Diesel).
Performance
Horsepower Torque Range:
3.3L V6: ~180-185 hp; 3.8L V6: ~200-215 hp. Torque figures vary accordingly. (Specific values depend on exact engine and year).
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management:
Engine Control Module (ECM) for managing fuel injection, ignition timing, emissions, and other engine functions.
Transmission issues (torque converter shudder, solenoid pack failure), power steering pump leaks, HVAC blower motor resistor failures, rear liftgate struts weakening, interior trim wear, EGR valve issues on some gasoline engines.
Common Maintenance Items:
Regular replacement of spark plugs, serpentine belt, fuel filter, cabin air filter, and coolant.
Parts Information
Filter Part Numbers:
Oil Filter: e.g., Mopar MO-899 or equivalent Wix/Fram. Air Filter: e.g., Mopar P5251148 or equivalent. Cabin Air Filter: e.g., Mopar 5058372AA or equivalent.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler is credited with inventing the modern minivan segment in the early 1980s with the Dodge Caravan/Plymouth Voyager, setting a benchmark for practicality and family transport.
Model Evolution
Third Generation Changes:
The 2001 redesign (which encompasses the 2003-2007 models) featured a more aerodynamic design, significantly updated interior, improved safety, and often revised powertrains compared to earlier generations. This generation also saw the introduction of Stow 'n Go seating in later years (though availability for Grand Voyager specific to European markets needs confirmation, it was a hallmark of the platform).
Production
Production Location:
Primarily Windsor, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Consistently ranked well for practicality, interior space, and family-friendliness by automotive publications during its production run.
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