Basic Information Identification Make: Chrysler Model: Grand Voyager Year: 1996-1997 Codes Platform: NS (Second Generation) Introduction Market Position Segment: Minivan Target Audience: Family vehicle, personal transportation Competitive Analysis Key Competitors: Dodge Grand Caravan, Plymouth Grand Voyager (same platform), Ford Windstar, Chevrolet Venture/Lumina APV Key Features Selling Points: Spacious interior, flexible seating, family-oriented features, available all-wheel drive (though not specified for this manual, it was an option on other Chrysler minivans of the era) Manual Details Coverage Areas Primary Regions Covered: North America, Europe (specific markets based on Chrysler distribution) Page Count Estimated Pages: Likely 1000+ pages (based on typical factory service manuals for this era and vehicle complexity) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine (3.3L, 3.8L V6), Transmission (4-speed automatic), Drivetrain (FWD) Chassis: Suspension (front/rear), Steering, Brakes (ABS availability), Wheels & Tires Electrical: Wiring Diagrams, Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instruments, Power Accessories, HVAC Controls, Restraint Systems (Airbags) Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System, Audio System Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), component testing Repair: Step-by-step repair procedures for all major systems and components Rebuild: Engine and transmission rebuild procedures (likely detailed) Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine/transmission overhauls and complex electrical diagnostics) Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF Print Quality Printability: Fully printable, page-by-page or entire document Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Reader Software: Adobe PDF Reader Engine Specifications Primary Engine Engine 1: 3.3L (201 cu in) OHV V6 Engine 1 Displacement: 3.3 Liters Engine 2: 3.8L (230 cu in) OHV V6 Engine 2 Displacement: 3.8 Liters Performance Engine 1 Horsepower Approx: 150-158 hp @ 4600-4800 rpm (estimated) Engine 1 Torque Approx: 180-189 lb-ft @ 3200-3600 rpm (estimated) Engine 2 Horsepower Approx: 166-180 hp @ 4500-4800 rpm (estimated) Engine 2 Torque Approx: 205-210 lb-ft @ 3200-3600 rpm (estimated) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine Management Ignition System: Distributorless Ignition System (DIS) or Distributor Ignition System (depending on specific build) Transmission Standard Transmission Type: 42LE 4-speed Automatic Transaxle Features Transmission Features: Electronic overdrive, torque converter lock-up Fluid Specifications Transmission Fluid Type: ATF+3 (Mopar) Dimensions Exterior Wheelbase Inches: 119.2 (approx) Length Inches: 191.7 (approx) Width Inches: 72.1 (approx) Height Inches: 67.5 (approx) Weights Curb Weight Lbs Approx: 3700-4000 lbs (depending on configuration) Safety Features Ratings NHTSA Side Impact Rating Approx: Driver: 4 stars, Passenger: 4 stars (estimated for the era, specific crash test data may vary by year/configuration) Active Features ABS: Available Anti-lock Braking System (ABS) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: 3-point seatbelts for all seating positions Technology Features Infotainment Audio System: Factory AM/FM/Cassette with optional CD player Driver Assistance Cruise Control: Standard cruise control Connectivity Connectivity Features: Limited connectivity; primarily basic audio system and power features. Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months, whichever comes first (with conventional oil; synthetic may extend this) Transmission Fluid Change Interval: Every 30,000-60,000 miles (depending on driving conditions) Coolant Flush Interval: Every 30,000-50,000 miles or 3-5 years Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 (check owner's manual for specific viscosity recommendations based on climate) Engine Coolant Type: Mopar Antifreeze/Coolant (50/50 mix with distilled water) or equivalent HOAT (Hybrid Organic Acid Technology) Brake Fluid Type: DOT 3 Known Issues Transmission Common Failures: Overheating, torque converter issues, solenoid pack failure (common in the 42LE transmission of this era) Engine Common Issues: Intake manifold gasket leaks, head gasket issues (less common but possible), oil leaks Electrical Common Issues: Power window motors, door lock actuators, HVAC blower motor resistor failure Vehicle History Brand Heritage Brand Focus: Chrysler has a long history in producing family-oriented vehicles, with the minivan segment being a cornerstone of their success. Model Evolution Generation: Second Generation (NS) launched for the 1996 model year, succeeding the highly successful RS generation. Key Changes From Previous Gen: Revised styling, improved aerodynamics, updated interior, enhanced safety features, and powertrain refinements. Production Manufacturing Location: Windsor, Ontario, Canada Awards & Recognition Recognitions Minivan Market Success: The Grand Voyager platform was consistently a strong seller in the competitive minivan market during its production years.