This manual covers the Chrysler Grand Voyager minivan, produced for the model years 1996 through 2005. As a full-size minivan designed for families and individuals requiring flexible passenger and cargo space, the Grand Voyager has been a strong contender in its segment, known for its spacious interior and versatile seating. This generation of the Chrysler minivan platform, primarily assembled in Windsor, Ontario, Canada, offered various engine options including 3.0L, 3.3L, and 3.8L V6 engines, paired with a 4-speed automatic transmission, and on select models, an all-wheel-drive system. The vehicle's appeal was further enhanced by features like a comfortable ride and optional all-wheel drive, positioning it against key competitors in the market. This comprehensive workshop repair service manual provides detailed information for all models, engines, trim levels, and transmission types of the Chrysler Grand Voyager from 1996 to 2005. The manual's scope includes general maintenance procedures, in-depth troubleshooting guides, and repair instructions for all major vehicle systems. Coverage extends to the engine, transmission, brake system, electrical system, suspension, steering, cooling system, fuel system, emission system, HVAC, and body components. With hundreds of detailed illustrations, diagrams, and numbered instructions, this manual is an essential resource for owners and technicians alike, enabling efficient and accurate maintenance and repair, and potentially significant cost savings on vehicle upkeep. 🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Generation: VG/VQ (Facelift) Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Vehicle Type: Minivan 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Target Audience: Families, individuals requiring flexible passenger and cargo space Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture/Pontiac Montana/Oldsmobile Silhouette, Honda Odyssey, Toyota Sienna Key Features Vehicle Appeal: Spacious interior, versatile seating arrangements, comfortable ride, optional all-wheel drive (on some models/years) Manual Value Proposition Cost Savings: Enables DIY repairs and maintenance, saving significant costs compared to professional labor rates. Diy Savings Potential: Hundreds to thousands of dollars in potential savings on repair bills. 📋 Manual Details Coverage Areas Primary Coverage: All Models, Engines, Trim Levels, and Transmission Types for Chrysler Grand Voyager 1996-2005 Specific Coverage Areas: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagrams, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Page Count Estimated Page Count: Hundreds (specific count not provided, typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Source Quality: Professional, original workshop manual quality, same used by local service/repair shops. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (service, repair, troubleshooting), Transmission (service, repair, troubleshooting), Fuel System (injection, components), Cooling System, Emission Control System, Exhaust System Chassis: Brake System (including ABS), Suspension System (front and rear), Steering System, Drive Axles, Differential, Wheel Alignment Electrical: Complete Electrical System Diagnosis, Wiring Diagrams, Engine Control System (ECU), Lighting, Instruments, Audio System, HVAC Controls, Power Accessories (windows, locks, mirrors), Restraint System (Airbags, Seatbelts) Body: Chassis and Body Repair, Interior Components, Exterior Body Panels, Doors, Hood, Tailgate, HVAC System (Heating and Air Conditioning) Interior Comfort: Heater/Air Conditioning System (HVAC) coverage Powertrain Accessories: Engine Control System diagnostics and repair. Procedures Included Maintenance: Scheduled Maintenance (oil changes, filter replacements, fluid checks), Periodic Lubrication, Belt Replacement, Spark Plug Replacement, Air Filter Replacement, Brake Pad/Rotor Replacement, Cooling System Flush, Battery Maintenance Repair: Engine Component Rebuilds (cylinder heads, pistons), Transmission Overhaul, Brake System Component Replacement (calipers, lines), Suspension Component Replacement (shocks, struts, control arms), Steering Component Replacement (tie rods, power steering pump), Electrical Component Diagnosis and Replacement, HVAC System Component Replacement, Body Panel Repair and Replacement, Interior Trim Repair Diagnostics: Troubleshooting Guides for Common and Specific Issues, Diagnostic Trouble Codes (DTCs) interpretation, Electrical System Diagnostics, Fuel System Diagnostics, Engine Performance Diagnostics, Transmission Performance Diagnostics Diagnostics Electrical: Combined troubleshooting and electrical service procedures with detailed wiring diagrams for ease of use. Technical Depth Depth: Comprehensive, Professional Technician Level. Includes detailed substeps, notes, cautions, warnings, and numbered instructions for all repair procedures. Offers detailed illustrations, drawings, and photos. Diagrams Illustrations: Hundreds of detailed illustrations, drawings, and photos for procedures; includes wiring diagrams. Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings for critical information. 📊 Manual Specifications File Format Format: PDF Print Quality: Full Printable Zoom Capability: Zoom IN/OUT Searchability: Implied searchable text format within the PDF. Compatibility Operating Systems: All Versions of Windows & Mac Software Requirements Required Software: Adobe PDF Reader & WinZip Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Options: 3.0L V6 (Vulcan), 3.3L V6 (EGA), 3.8L V6 (L32/L67) Performance Horsepower Range: Approximately 150 HP to 180 HP depending on engine variant Torque Range: Approximately 170 lb-ft to 240 lb-ft depending on engine variant Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Cooling System Coolant Type: Chrysler Formula 50/50 Antifreeze/Coolant (or equivalent HOAT...