The Chrysler Neon, produced from 1994 to 2005, represents a significant entry in the compact car segment, known for its distinctive cab-forward design that maximized interior space. The 2002 model year, part of the second generation, offered a balance of practicality, fuel efficiency, and an accessible price point, making it a competitive choice against rivals like the Honda Civic and Toyota Corolla. This vehicle was engineered with a focus on delivering an economical daily driver experience, featuring either a 2.0L SOHC or an optional 2.0L DOHC engine, providing reliable performance for everyday commuting. Its unibody construction, coupled with safety features such as airbags and available ABS, contributed to its market position. This comprehensive Factory Service Repair Manual for the 2002 Chrysler Neon (chassis code PL) provides essential information for owners and technicians. It covers a wide array of maintenance and repair procedures, including detailed engine (2.0L SOHC ECC and 2.0L DOHC) service, transmission (manual and automatic) overhauls, brake system repairs, suspension and steering component replacement, and complete electrical system diagnostics with wiring diagrams. The manual also includes preventative maintenance schedules, fluid specifications, and guidance on addressing common issues, ensuring the longevity and optimal performance of your vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 2002 Codes Chassis Code: PL 👋 Introduction Market Position Segment: Compact/Subcompact Car. Positioned as an affordable and economical daily driver. Competitive Analysis Competitors: Competed with vehicles like the Honda Civic, Toyota Corolla, Ford Focus, and Chevrolet Cavalier. Key Features Styling: Distinctive 'cab-forward' design with a focus on maximizing interior space. Value Proposition: Offered a balance of practicality, fuel efficiency, and a competitive price point. Target Audience Demographic: Budget-conscious buyers, first-time car owners, and those seeking an economical commuter car. 📋 Manual Details Coverage Areas Diagnostic Procedures: Detailed troubleshooting charts and diagnostic flowcharts for all major systems. Repair Procedures: Step-by-step instructions for all mechanical and electrical repairs. Maintenance Schedules: Comprehensive preventative maintenance schedules and fluid change intervals. Page Count Total Pages: Hundreds of pages (specific count not provided, typical for full factory manuals). Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 2.0L SOHC (ECC) and 2.0L DOHC (DOHC) engines. Includes disassembly, inspection, assembly, and torque specifications. Transmission: Manual and automatic transmission (ATX) service, including clutch, gears, and hydraulic controls. Brakes: Front and rear disc brakes, ABS system, hydraulic lines, calipers, and master cylinder. Suspension: Front struts, rear shocks, control arms, bushings, and alignment procedures. Steering: Power steering system, rack and pinion, steering column, and linkages. Electrical: Complete wiring diagrams, lighting system, ignition system, charging system, starter, battery, and fuses/relays. HVAC: Heating, ventilation, and air conditioning system components, refrigerant handling, and troubleshooting. Body: Body panels, doors, hood, trunk, glass, interior trim, and exterior moldings. Safety Systems: Airbag system (SRS) components, sensors, and diagnostic procedures. Procedures Included Engine Overhaul: Complete engine rebuild procedures, including piston ring replacement, bearing checks, and cylinder head service. Transmission Rebuild: Detailed instructions for rebuilding both manual and automatic transmissions. Brake Service: Brake pad and rotor replacement, caliper service, bleed procedures, and ABS component replacement. Diagnostics Troubleshooting: Systematic approach to diagnosing and resolving common and uncommon issues using diagnostic charts. Wiring Diagrams: High-quality, detailed wiring diagrams for all electrical circuits. Specifications Torque: Precise torque specifications for all fasteners and critical components. Replacement Procedures: Step-by-step guides for replacing virtually any component. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance and fluid checks to full engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) Searchability Text Search: Likely searchable text within the PDF for easy information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code 1: ECC Engine Description 1: 2.0L (1996cc) 16-valve SOHC I4 Horsepower 1: 132 hp @ 6000 rpm (approx.) Torque 1: 130 lb-ft @ 4800 rpm (approx.) Optional Engine Engine Code 2: DOHC Engine Description 2: 2.0L (1996cc) 16-valve DOHC I4 (Optional on some trims, e.g., ACR) Horsepower 2: 145 hp @ 6600 rpm (approx. for DOHC) Torque 2: 135 lb-ft @ 5200 rpm (approx. for DOHC) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum recommended) Cooling System Coolant Type: Chrysler OAT (Organic Acid Technology) Antifreeze/Coolant, P/N 04729541 or equivalent. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (ATX) Features Automatic Transmission Fluid: ATF+4 (Chrysler P/N 05013457GA or equivalent) Manual Transmission Fluid: API GL-5, SAE 75W-90 Gear Oil (typical, consult manual for exact spec) 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 174.4 inches (4430 mm) Width: 67.4 inches (1712 mm) Height: 55.4 inches (1407 mm) Weights Curb Weight:...