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2004 Chrysler Pacifica Service & Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Year: 2004 Codes Platform Code: CS 👋 Introduction Market Position Segment: Full-size Crossover SUV / Minivan Alternative Competitive Analysis Key Competitors: Ford Freestyle, Toyota Highlander, Honda Odyssey, Chevrolet Uplander Key Features Vehicle Focus: Versatility, Comfort, Family Hauling Manual Advantage: Empowers owners and technicians with detailed, accurate repair information for DIY or professional use. 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Pages: Over 2000 Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (Printable PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain (AWD) Chassis: Suspension, Steering, Brakes, Wheels and Tires Electrical: Lighting, Instrumentation, Audio, Power Accessories, Engine Control Module (ECM), Transmission Control Module (TCM), Body Control Module (BCM), Anti-lock Braking System (ABS), Traction Control System (TCS), Restraint Systems (Airbags) Body And Trim: Interior Components, Exterior Body Panels, Doors, Glass, Seats, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics Repair: Component Removal and Installation, System Repair, Overhaul Procedures Technical Data: Torque Specifications, Clearances, Component Specifications, Electrical Schematics, Wiring Diagrams Technical Depth Depth: Comprehensive (from basic adjustments to major component overhauls) 📊 Manual Specifications File Format File Type: PDF Searchability: Fully Searchable Text Print Quality Resolution: High-Resolution (suitable for printing) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Completeness Manual Scope: Comprehensive coverage for all major systems and components specific to the 2004 Chrysler Pacifica. ⚙️ Engine Specifications Primary Engine Engine Code: EHB Engine Type: 3.5L SOHC V6 (215 cu. in.) Performance Horsepower: 200 hp @ 5800 RPM Torque: 220 lb-ft @ 4000 RPM Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECU Type: Chrysler JTEC/NGC (Next Generation Controller) Engine Components Timing Drive: Serpentine Belt Driven OHC (Overhead Cam) Cooling System Coolant Type: Mopar Antifreeze/Coolant (HOAT) - Pink Coolant Capacity: Approx. 10.0 Quarts (9.5 Liters) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Model: 41TE / 42LE (depending on drivetrain) Optional Drivetrain: All-Wheel Drive (AWD) Features Transmission Fluid Type: ATF+4 (Chrysler Material Standard MS-9602) Transmission Fluid Capacity: Approx. 10.5 Quarts (9.9 Liters) 📐 Dimensions Exterior Length: 201.2 inches (5110 mm) Width: 78.7 inches (1999 mm) Height: 66.8 inches (1697 mm) Wheelbase: 118.6 inches (3012 mm) Interior Seating Capacity: 6 or 7 Passengers Passenger Volume: Approximately 140 cu. ft. Cargo Cargo Volume Behind 3Rd Row: Approximately 15.5 cu. ft. Cargo Volume Behind 2Nd Row: Approximately 46.0 cu. ft. Weights Curb Weight: Approx. 4300-4500 lbs (1950-2041 kg) Gross Vehicle Weight Rating: Approximately 5700 lbs (2585 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4 out of 5 Stars (for AWD models) Active Features ABS: Standard Anti-lock Braking System TCS: Standard Traction Control System Esc: Optional Electronic Stability Control (ESP) Passive Features Airbags: Frontal Airbags, Side Curtain Airbags (all rows) Seatbelts: 3-point seatbelts in all seating positions, pretensioners Child Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Available premium audio systems with CD player, AM/FM radio, and optional SiriusXM satellite radio. Rear Entertainment: Optional rear-seat video system with DVD player and headphone jacks. Driver Assistance Parking Assist: Optional rear park assist sensors. Cruise Control: Standard cruise control. Connectivity Power Outlets: Multiple 12V power outlets throughout the cabin. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended). Tire Rotation: Every 7,500 miles (12,000 km) Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed (typically every 30,000 miles / 48,000 km). Cabin Air Filter: Replace annually or every 15,000 miles (24,000 km). Spark Plugs: Typically at 100,000 miles (160,000 km) using recommended long-life plugs. Fluid Specifications Engine Oil Spec: SAE 5W-30 (Meets MS-6395) Brake Fluid Spec: DOT 3 Power Steering Fluid: Power Steering Fluid (MS-5910) Known Issues Common Wear Items: Front suspension components (ball joints, tie rods), wheel bearings, catalytic converters. Electrical Gremlins: Occasional issues with power windows, door locks, and interior lighting can occur, often related to body control module or wiring harness integrity. Transmission Performance: Some units may experience rough shifting or slipping, requiring transmission fluid and filter service or internal inspection. HVAC System: Blend door actuators and blower motor resistor failures are not uncommon. 📚 Vehicle History Brand Heritage Brand Focus: Chrysler's history includes innovation in minivan and family vehicle segments. Model Evolution Introduction Year: 2004 Design Inspiration: Aimed to bridge the gap between minivans and traditional SUVs, offering a more car-like driving experience. Platform Sharing: Built on the Chrysler CS platform, shared with some Dodge and Mitsubishi vehicles. Production Production Location: Windsor, Ontario, Canada Production Years: 2004-2008 🏆 Awards & Recognition Recognitions Safety Awards: Achieved good safety ratings from IIHS and NHTSA for its class...
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Sku: 356584
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2004 Chrysler Pacifica Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Year:
2004
Codes
Platform Code:
CS
👋 Introduction
Market Position
Segment:
Full-size Crossover SUV / Minivan Alternative
Competitive Analysis
Key Competitors:
Ford Freestyle, Toyota Highlander, Honda Odyssey, Chevrolet Uplander
Key Features
Vehicle Focus:
Versatility, Comfort, Family Hauling
Manual Advantage:
Empowers owners and technicians with detailed, accurate repair information for DIY or professional use.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Printable PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (AWD)
Chassis:
Suspension, Steering, Brakes, Wheels and Tires
Electrical:
Lighting, Instrumentation, Audio, Power Accessories, Engine Control Module (ECM), Transmission Control Module (TCM), Body Control Module (BCM), Anti-lock Braking System (ABS), Traction Control System (TCS), Restraint Systems (Airbags)
Body And Trim:
Interior Components, Exterior Body Panels, Doors, Glass, Seats, HVAC System
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnostics:
Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics
Repair:
Component Removal and Installation, System Repair, Overhaul Procedures
Technical Data:
Torque Specifications, Clearances, Component Specifications, Electrical Schematics, Wiring Diagrams
Technical Depth
Depth:
Comprehensive (from basic adjustments to major component overhauls)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully Searchable Text
Print Quality
Resolution:
High-Resolution (suitable for printing)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Completeness
Manual Scope:
Comprehensive coverage for all major systems and components specific to the 2004 Chrysler Pacifica.
⚙️ Engine Specifications
Primary Engine
Engine Code:
EHB
Engine Type:
3.5L SOHC V6 (215 cu. in.)
Performance
Horsepower:
200 hp @ 5800 RPM
Torque:
220 lb-ft @ 4000 RPM
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Management
ECU Type:
Chrysler JTEC/NGC (Next Generation Controller)
Engine Components
Timing Drive:
Serpentine Belt Driven OHC (Overhead Cam)
Cooling System
Coolant Type:
Mopar Antifreeze/Coolant (HOAT) - Pink
Coolant Capacity:
Approx. 10.0 Quarts (9.5 Liters)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Transmission Model:
41TE / 42LE (depending on drivetrain)
Optional
Drivetrain:
All-Wheel Drive (AWD)
Features
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Capacity:
Approx. 10.5 Quarts (9.9 Liters)
📐 Dimensions
Exterior
Length:
201.2 inches (5110 mm)
Width:
78.7 inches (1999 mm)
Height:
66.8 inches (1697 mm)
Wheelbase:
118.6 inches (3012 mm)
Interior
Seating Capacity:
6 or 7 Passengers
Passenger Volume:
Approximately 140 cu. ft.
Cargo
Cargo Volume Behind 3Rd Row:
Approximately 15.5 cu. ft.
Cargo Volume Behind 2Nd Row:
Approximately 46.0 cu. ft.
Weights
Curb Weight:
Approx. 4300-4500 lbs (1950-2041 kg)
Gross Vehicle Weight Rating:
Approximately 5700 lbs (2585 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 Stars (for AWD models)
Active Features
ABS:
Standard Anti-lock Braking System
TCS:
Standard Traction Control System
Esc:
Optional Electronic Stability Control (ESP)
Passive Features
Airbags:
Frontal Airbags, Side Curtain Airbags (all rows)
Seatbelts:
3-point seatbelts in all seating positions, pretensioners
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems with CD player, AM/FM radio, and optional SiriusXM satellite radio.
Rear Entertainment:
Optional rear-seat video system with DVD player and headphone jacks.
Driver Assistance
Parking Assist:
Optional rear park assist sensors.
Cruise Control:
Standard cruise control.
Connectivity
Power Outlets:
Multiple 12V power outlets throughout the cabin.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended).
Tire Rotation:
Every 7,500 miles (12,000 km)
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed (typically every 30,000 miles / 48,000 km).
Cabin Air Filter:
Replace annually or every 15,000 miles (24,000 km).
Spark Plugs:
Typically at 100,000 miles (160,000 km) using recommended long-life plugs.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (Meets MS-6395)
Brake Fluid Spec:
DOT 3
Power Steering Fluid:
Power Steering Fluid (MS-5910)
Known Issues
Common Wear Items:
Front suspension components (ball joints, tie rods), wheel bearings, catalytic converters.
Electrical Gremlins:
Occasional issues with power windows, door locks, and interior lighting can occur, often related to body control module or wiring harness integrity.
Transmission Performance:
Some units may experience rough shifting or slipping, requiring transmission fluid and filter service or internal inspection.
HVAC System:
Blend door actuators and blower motor resistor failures are not uncommon.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler's history includes innovation in minivan and family vehicle segments.
Model Evolution
Introduction Year:
2004
Design Inspiration:
Aimed to bridge the gap between minivans and traditional SUVs, offering a more car-like driving experience.
Platform Sharing:
Built on the Chrysler CS platform, shared with some Dodge and Mitsubishi vehicles.
Production
Production Location:
Windsor, Ontario, Canada
Production Years:
2004-2008
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved good safety ratings from IIHS and NHTSA for its class in initial testing.
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