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CHRYSLER PACIFICIA Service Repair Manual 2004-2008

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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Codes Platform: CS (Chrysler Minivan Platform) 👋 Introduction Market Position Segment: Minivan Target Audience: DIY mechanics, professional automotive technicians, fleet managers Competitive Analysis Key Competitors During Era: Honda Odyssey, Toyota Sienna, Ford Freestar, Mercury Monterey, Chevrolet Uplander, Buick Terraza, Pontiac Montana SV6 Key Features Vehicle Usp: Spacious interior, comfortable ride, available all-wheel drive (AWD), versatile seating configurations, distinct styling for its class. Manual Benefit Value Proposition: Empowers owners and technicians with the knowledge to perform a wide range of maintenance, repairs, and diagnostic procedures, saving time and money. 📋 Manual Details Coverage Areas Applicable Years: 2004, 2005, 2006, 2007, 2008 Trim Levels Covered: All trim levels including base, LX, Touring, Limited, AWD models Page Count Estimated Pages: 1500-2000 (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Instant Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (3.5L V6, 3.8L V6, 4.0L V6), Transmission (4-speed automatic, 6-speed automatic), Drivetrain (FWD, AWD) Chassis: Suspension (front and rear), Steering, Brakes (front and rear disc, ABS, traction control), Wheels and Tires Electrical: Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories, Wiring Diagrams, Fuses and Relays, Diagnostic Trouble Codes (DTCs) Body And Interior: Body Panels, Doors, Windows, Seats, Upholstery, Trim, Climate Control System, Safety Restraint System (SRS - Airbags) Procedures Included Maintenance: Oil change, filter replacements, fluid checks and top-offs, tune-ups, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation Repair And Rebuild: Engine rebuild (e.g., cylinder head removal, piston replacement), transmission overhaul, brake caliper replacement, suspension component replacement (shocks, struts, control arms), electrical component diagnosis and replacement Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common and complex issues, interpreting diagnostic trouble codes (DTCs), circuit testing Technical Depth Depth: Comprehensive - Covers basic maintenance to full component rebuilds and advanced electrical diagnostics, including detailed torque specifications and factory procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Printability: Printable for hard copy reference Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 3.5L SOHC V6 (EGD), 3.8L OHV V6 (L32), 4.0L SOHC V6 (NAG) Performance 3 5L Horsepower 3 5L: 201 hp @ 5400 rpm Torque 3 5L: 220 lb-ft @ 3400 rpm Performance 3 8L Horsepower 3 8L: 205 hp @ 5200 rpm Torque 3 8L: 235 lb-ft @ 3600 rpm Performance 4 0L Horsepower 4 0L: 255 hp @ 6000 rpm Torque 4 0L: 265 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Ignition System Ignition Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Near-Plug (CNP) ignition Emissions Control Emissions Systems: Catalytic Converter, Exhaust Gas Recirculation (EGR), On-Board Diagnostics (OBD-II) 🔧 Transmission Standard Transmission Type Std: 42RLE 4-Speed Automatic (for 3.5L and 3.8L engines) Optional Transmission Type Opt: 62TE 6-Speed Automatic (for 4.0L engine) Features Transmission Features: Electronically controlled, torque converter lock-up, driver-selectable modes (e.g., Winter mode on some models) Fluid Specifications Transmission Fluid Type 42Rle: ATF+4 (Chrysler Spec MS-9602) Transmission Fluid Type 62Te: ATF+4 (Chrysler Spec MS-9602) Gear Ratios 42Rle Gear Ratios: 1st: 2.84, 2nd: 1.60, 3rd: 1.00, 4th: 0.69, Reverse: 2.23 Gear Ratios 62Te Gear Ratios: 1st: 4.28, 2nd: 2.21, 3rd: 1.50, 4th: 1.00, 5th: 0.75, 6th: 0.68, Reverse: 3.00 📐 Dimensions Exterior Length Length: Approx. 201.7 inches Exterior Width Width: Approx. 78.6 inches Exterior Height Height: Approx. 66.8 inches (without roof rails) Wheelbase Wheelbase: Approx. 121.2 inches Interior Seating Capacity Seating Capacity: 7 passengers (2-2-3 configuration) Cargo Volume Cargo Behind 3Rd Row: Approx. 19.1 cubic feet Cargo Behind 2Nd Row: Approx. 66.4 cubic feet Cargo Behind 1St Row: Approx. 120.6 cubic feet Weights Curb Weight Est Min: Approx. 4300 lbs Gross Vehicle Weight Rating Gvwr Est: Approx. 5700-5800 lbs 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5-star (2004-2008 models) NHTSA Frontal Passenger: 5-star (2004-2008 models) NHTSA Side Driver: 5-star (2004-2008 models) NHTSA Side Rear Passenger: 5-star (2004-2008 models) IIHS Frontal Offset: Good (2004-2008 models) IIHS Side Impact: Good (2004-2008 models) Active Features Braking System: Four-wheel Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) Traction Control: All-speed Traction Control System (TCS) Stability Control: Electronic Stability Program (ESP) - available on later models Passive Features Airbags: Frontal airbags for driver and front passenger, front side-impact airbags, available curtain airbags for all three rows Seatbelts: Three-point seat belts for all seating positions, pretensioners and load limiters for front seats Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System Options: AM/FM stereo with CD player, MP3 capability, Sirius Satellite Radio (optional), Uconnect hands-free communication (optional on later models). Navigation: Factory-installed navigation system available on higher trim...
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Sku: 297747
Collecties: ALL Chrysler Marine

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CHRYSLER PACIFICIA Service Repair Manual 2004-2008
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Codes
Platform:
CS (Chrysler Minivan Platform)
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
DIY mechanics, professional automotive technicians, fleet managers
Competitive Analysis
Key Competitors During Era:
Honda Odyssey, Toyota Sienna, Ford Freestar, Mercury Monterey, Chevrolet Uplander, Buick Terraza, Pontiac Montana SV6
Key Features
Vehicle Usp:
Spacious interior, comfortable ride, available all-wheel drive (AWD), versatile seating configurations, distinct styling for its class.
Manual Benefit
Value Proposition:
Empowers owners and technicians with the knowledge to perform a wide range of maintenance, repairs, and diagnostic procedures, saving time and money.
📋 Manual Details
Coverage Areas
Applicable Years:
2004, 2005, 2006, 2007, 2008
Trim Levels Covered:
All trim levels including base, LX, Touring, Limited, AWD models
Page Count
Estimated Pages:
1500-2000 (typical for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Instant Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.5L V6, 3.8L V6, 4.0L V6), Transmission (4-speed automatic, 6-speed automatic), Drivetrain (FWD, AWD)
Chassis:
Suspension (front and rear), Steering, Brakes (front and rear disc, ABS, traction control), Wheels and Tires
Electrical:
Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories, Wiring Diagrams, Fuses and Relays, Diagnostic Trouble Codes (DTCs)
Body And Interior:
Body Panels, Doors, Windows, Seats, Upholstery, Trim, Climate Control System, Safety Restraint System (SRS - Airbags)
Procedures Included
Maintenance:
Oil change, filter replacements, fluid checks and top-offs, tune-ups, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation
Repair And Rebuild:
Engine rebuild (e.g., cylinder head removal, piston replacement), transmission overhaul, brake caliper replacement, suspension component replacement (shocks, struts, control arms), electrical component diagnosis and replacement
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, interpreting diagnostic trouble codes (DTCs), circuit testing
Technical Depth
Depth:
Comprehensive - Covers basic maintenance to full component rebuilds and advanced electrical diagnostics, including detailed torque specifications and factory procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Printable for hard copy reference
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.5L SOHC V6 (EGD), 3.8L OHV V6 (L32), 4.0L SOHC V6 (NAG)
Performance 3 5L
Horsepower 3 5L:
201 hp @ 5400 rpm
Torque 3 5L:
220 lb-ft @ 3400 rpm
Performance 3 8L
Horsepower 3 8L:
205 hp @ 5200 rpm
Torque 3 8L:
235 lb-ft @ 3600 rpm
Performance 4 0L
Horsepower 4 0L:
255 hp @ 6000 rpm
Torque 4 0L:
265 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Near-Plug (CNP) ignition
Emissions Control
Emissions Systems:
Catalytic Converter, Exhaust Gas Recirculation (EGR), On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Transmission Type Std:
42RLE 4-Speed Automatic (for 3.5L and 3.8L engines)
Optional
Transmission Type Opt:
62TE 6-Speed Automatic (for 4.0L engine)
Features
Transmission Features:
Electronically controlled, torque converter lock-up, driver-selectable modes (e.g., Winter mode on some models)
Fluid Specifications
Transmission Fluid Type 42Rle:
ATF+4 (Chrysler Spec MS-9602)
Transmission Fluid Type 62Te:
ATF+4 (Chrysler Spec MS-9602)
Gear Ratios 42Rle
Gear Ratios:
1st: 2.84, 2nd: 1.60, 3rd: 1.00, 4th: 0.69, Reverse: 2.23
Gear Ratios 62Te
Gear Ratios:
1st: 4.28, 2nd: 2.21, 3rd: 1.50, 4th: 1.00, 5th: 0.75, 6th: 0.68, Reverse: 3.00
📐 Dimensions
Exterior Length
Length:
Approx. 201.7 inches
Exterior Width
Width:
Approx. 78.6 inches
Exterior Height
Height:
Approx. 66.8 inches (without roof rails)
Wheelbase
Wheelbase:
Approx. 121.2 inches
Interior Seating Capacity
Seating Capacity:
7 passengers (2-2-3 configuration)
Cargo Volume
Cargo Behind 3Rd Row:
Approx. 19.1 cubic feet
Cargo Behind 2Nd Row:
Approx. 66.4 cubic feet
Cargo Behind 1St Row:
Approx. 120.6 cubic feet
Weights
Curb Weight Est Min:
Approx. 4300 lbs
Gross Vehicle Weight Rating Gvwr Est:
Approx. 5700-5800 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-star (2004-2008 models)
NHTSA Frontal Passenger:
5-star (2004-2008 models)
NHTSA Side Driver:
5-star (2004-2008 models)
NHTSA Side Rear Passenger:
5-star (2004-2008 models)
IIHS Frontal Offset:
Good (2004-2008 models)
IIHS Side Impact:
Good (2004-2008 models)
Active Features
Braking System:
Four-wheel Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD)
Traction Control:
All-speed Traction Control System (TCS)
Stability Control:
Electronic Stability Program (ESP) - available on later models
Passive Features
Airbags:
Frontal airbags for driver and front passenger, front side-impact airbags, available curtain airbags for all three rows
Seatbelts:
Three-point seat belts for all seating positions, pretensioners and load limiters for front seats
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System Options:
AM/FM stereo with CD player, MP3 capability, Sirius Satellite Radio (optional), Uconnect hands-free communication (optional on later models).
Navigation:
Factory-installed navigation system available on higher trim levels.
Driver Assistance
Rearview Camera:
Available rearview camera system on later models (often integrated with navigation or rearview mirror display).
Parking Sensors:
Rear parking assist sensors available on some trims.
Connectivity
Bluetooth:
Uconnect system provided Bluetooth hands-free connectivity for compatible mobile phones.
Comfort Features
Seating Features:
Power adjustable front seats, heated front seats (optional), Stow 'n Go seating (second and third row fold flat into the floor on many models).
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, whichever comes first (dependent on oil type and driving conditions). Refer to manual for specific recommendations.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter:
Replace annually or every 15,000 miles.
Spark Plugs:
3.5L/3.8L V6: Platinum or Iridium plugs, typically 100,000-mile interval. 4.0L V6: Platinum plugs, typically 100,000-mile interval. Consult manual for specific plug part numbers and torque specs.
Coolant Flush:
First flush at 100,000 miles, then every 60,000 miles thereafter (Chrysler HOAT coolant).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified)
Engine Oil Capacity 3 5L:
Approx. 5 quarts (with filter)
Engine Oil Capacity 3 8L:
Approx. 5 quarts (with filter)
Engine Oil Capacity 4 0L:
Approx. 6 quarts (with filter)
Coolant Type:
Chrysler approved HOAT (Hybrid Organic Additive Technology) Long Life Antifreeze/Coolant (typically pink or orange color code).
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Chrysler Power Steering Fluid (or ATF+4 if specified for specific systems, consult manual)
Known Issues
Transmission Issues:
Some reports of torque converter shudder or premature wear in the 42RLE transmission. The 62TE is generally considered more robust.
Suspension Components:
Front suspension wear (ball joints, tie rods, control arm bushings) can occur with mileage, leading to clunks or steering looseness.
Power Sliding Doors:
Motor failure or binding issues on power sliding doors are a common complaint.
Water Pump:
Water pump leaks or failure can occur, especially on the 3.8L engine.
Cv Axles:
CV axle boots can tear, leading to grease loss and eventual axle failure.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler (part of DaimlerChrysler during this period)
Model Evolution
Introduction Year:
2004
Platform Basis:
Replaced the Chrysler Town & Country/Dodge Grand Caravan sibling models in North America as the primary minivan offering. Shares platform with Dodge Durango and Mitsubishi Raider (2007-2009).
Facelift Midcycle:
Minor updates for 2005 (e.g., revised interior trim, optional Sirius Satellite Radio). Significant update for 2007 (new 4.0L engine, 6-speed transmission, revised styling, updated interior, Stow 'n Go seating improvements).
Production
Assembly Location:
Windsor Assembly Plant, Windsor, Ontario, Canada
Production End Year:
2008 (Discontinued and replaced by the redesigned Chrysler Town & Country and Dodge Grand Caravan on the RT platform).
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistent 5-star safety ratings from NHTSA and 'Good' ratings from IIHS for frontal and side impact protection during its production run.
Design Awards:
While not a primary award winner, its design was considered modern and distinct for a minivan of its era.
Consumer Reports Reliability:
Consumer Reports generally rated the Pacifica as 'Average' or 'Below Average' for reliability, particularly in its early years, which highlights the value of a comprehensive service manual.
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