The Chrysler PT Cruiser, produced in 2002, stands out as a compact hatchback celebrated for its distinctive retro-futuristic styling, inspired by 1930s hot rod culture and 1950s American automotive design. This model offers a unique interior packaging with a versatile configuration, often referred to as the 'Bay Window' effect, making it a unique offering in its segment. Engineered with a focus on reliability and quality, the PT Cruiser was designed to appeal to a broad range of consumers seeking a vehicle that blends nostalgic aesthetics with modern practicality. Its engineering quality is further underscored by its strong safety ratings, achieving 5-Star frontal ratings from NHTSA and a 'Good' rating in IIHS frontal offset testing. This comprehensive service and repair manual provides essential information for the maintenance and repair of the 2002 Chrysler PT Cruiser. It covers a wide array of systems, including the 2.4L DOHC engine (both naturally aspirated and turbocharged variants), 4-speed automatic and 5-speed manual transmissions, braking systems, suspension, steering, and the complete electrical system with detailed wiring diagrams. The manual details routine maintenance procedures such as oil changes and filter replacements, as well as in-depth repair and diagnostic procedures for all major components and systems. This resource is tailored for both professional technicians and DIY mechanics, offering the knowledge required to keep the PT Cruiser in optimal condition. 🏷️ Basic Information Identification Make: Chrysler Model: PT Cruiser Year: 2002 Codes Model Code: PT 👋 Introduction Market Position Segment: Compact/Retro-Styled Hatchback Competitive Analysis Competitors 2002: Volkswagen Beetle, Ford Focus, Honda Civic Key Features Design Philosophy: Retro-futuristic styling, unique interior packaging Unique Selling Proposition: Distinctive styling, versatile interior ('Bay Window' effect) Manual Purpose Target Audience: Professional Technicians and DIY Mechanics Manual Value Proposition Benefits: Comprehensive repair, maintenance, and diagnostic information for 2002 Chrysler PT Cruiser 📋 Manual Details Coverage Areas Coverage: Full Service Repair Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.4L DOHC (Naturally Aspirated and Turbocharged) Transmission: 4-Speed Automatic, 5-Speed Manual Brakes: Front Disc / Rear Drum (ABS Optional) Suspension: Front MacPherson Strut, Rear Torsion Beam Steering: Power Rack and Pinion Electrical System: Full Wiring Diagrams, Component Location, Diagnostic Procedures Body And Chassis: Interior, Exterior, Body Panels, Frame Heating Ventilation And Air Conditioning: HVAC System Operation and Repair Fuel System: Fuel Delivery, Injectors, Tank, Pump Cooling System: Radiator, Thermostat, Water Pump, Hoses Exhaust System: Muffler, Catalytic Converter, Pipes Ignition System: Spark Plugs, Ignition Coils, Control Module Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Belt Replacements Diagnostics: Troubleshooting Guides, DTC Interpretation, Sensor Testing Repair: Component Removal, Installation, Rebuilding Procedures Rebuilds: Engine, Transmission, Drivetrain Component Rebuilds Refurbishment: Bodywork, Interior Refurbishment Techniques Electrical Repairs: Wiring Harness Repair, Component Replacement, Module Diagnosis Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds) 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: EDG (2.4L DOHC) Displacement: 2378 cc (2.4 Liters) Configuration: Inline 4-Cylinder Bore X Stroke: 87.5 mm x 99.0 mm Compression Ratio: 9.4:1 Horsepower: 150 hp @ 5900 rpm Torque: 167 lb-ft @ 4000 rpm Performance Turbocharged Variant: GT Turbo (15 psi boost) Turbocharged Horsepower: 180 hp @ 5200 rpm (GT Turbo) Turbocharged Torque: 205 lb-ft @ 3600 rpm (GT Turbo) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 Octane (Minimum) 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual (NVT550) Optional Transmission Type Opt: 4-Speed Automatic (41TE) Features Automatic Features: Electronically Controlled, Torque Converter Lock-up Manual Features: Single Dry Plate Clutch 📐 Dimensions Exterior Length: 167.1 inches Width: 66.1 inches Height: 61.7 inches Wheelbase: 100.6 inches Weights Curb Weight Manual: 3047 lbs Curb Weight Automatic: 3109 lbs 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5-Star NHTSA Frontal Passenger: 5-Star IIHS Frontal Offset: Good Active Features ABS: Optional Passive Features Airbags Front: Driver and Passenger Frontal Airbags Airbags Side: Optional Front Side Airbags 💡 Technology Features Infotainment Audio System: Optional Infinity Premium Audio System Cd Player: Optional CD Player, MP3 Capability on some units Driver Assistance Cruise Control: Standard on most trims 🔧 Maintenance Service Intervals Oil Change Interval: 3,000-7,500 miles (depending on oil type and driving conditions) Engine Air Filter Replacement: 15,000-30,000 miles Spark Plug Replacement: 60,000-100,000 miles (depending on plug type) Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified) Engine Oil Capacity: 4.0 US Quarts (3.8 Liters) Transmission Fluid Type Auto: ATF+4 (MS-9602) Transmission Fluid Capacity Auto: 7.5 US Quarts (7.1 Liters) (Pan Drop/Refill) Transmission Fluid Type Manual: API GL-3 or GL-4 SAE 75W-90 Coolant Type:...