Chrysler Voyager 1998 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1998 Model Generation: Second Generation (NS/ES) Platform: Chrysler NS Platform Codes Chassis Code: NS 👋 Introduction Market Position Vehicle Type: Minivan Target Audience: Families, individuals requiring versatile passenger and cargo transport. Competitive Analysis Competitors 1998: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Plymouth Voyager, Dodge Caravan. Key Features Design: Distinctive cab-forward design, user-friendly interior packaging, multiple seating configurations. Powertrain Options: Reliable V6 engine options providing a balance of power and efficiency for its class. Versatility: Flexible seating arrangements and ample cargo space. 📋 Manual Details Coverage Areas Coverage: Comprehensive factory service repair for 1998 Chrysler Voyager Page Count Pages: Approximately 1500-2000 (estimated for a complete FSM) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) - searchable, printable 📖 Manual Coverage Systems Covered Engine: 3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EFA), 3.8L V6 (Chrysler EGD) Transmission: 4-speed Automatic Transaxle (A604/41TE/42LE) Drivetrain: Front-Wheel Drive (FWD) Brakes: Front Disc, Rear Drum (Standard), Front & Rear Disc (Optional) Suspension: Independent Front Suspension (MacPherson Struts), Torsion Beam Rear Axle with Watt's Linkage Steering: Power Rack and Pinion Electrical: Complete wiring diagrams, component locations, diagnosis of charging, starting, lighting, ignition, and accessory systems. HVAC: Air Conditioning, Heating, Ventilation, Climate Control (where applicable) Body: Exterior body panels, doors, windows, glass, interior trim, seating mechanisms, power sliding door system (if equipped) Chassis: Frame, exhaust system, fuel system, cooling system Procedures Included Maintenance: Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, belt replacement, brake fluid flush. Troubleshooting: Diagnostic flowcharts for common drivability, electrical, and mechanical issues. Repair: Engine component replacement (e.g., water pump, alternator, starter), transmission service and repair, brake component replacement, suspension overhaul, steering system repair, electrical component repair. Diagnostics: OBD-II diagnostic trouble codes (DTCs) interpretation, sensor testing, actuator testing, module diagnostics. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth: Complete, from basic maintenance to in-depth engine and transmission rebuilds, including detailed torque specifications and tolerances. 📊 Manual Specifications File Format PDF Quality: High-resolution, ensuring clarity of diagrams and text. Searchability: Fully searchable text for quick access to information. Print Quality Printability: Printable pages for easy reference in a workshop environment. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.0 Liters Engine 1 Type: SOHC V6 (Mitsubishi 6G72) Engine 1 Horsepower: Approx. 150 hp @ 5000 rpm Engine 1 Torque: Approx. 170 lb-ft @ 3750 rpm Secondary Engine Engine 2 Displacement: 3.3 Liters Engine 2 Type: OHV V6 (Chrysler EFA) Engine 2 Horsepower: Approx. 158 hp @ 4800 rpm Engine 2 Torque: Approx. 203 lb-ft @ 3600 rpm Tertiary Engine Engine 3 Displacement: 3.8 Liters Engine 3 Type: OHV V6 (Chrysler EGD) Engine 3 Horsepower: Approx. 166 hp @ 4400 rpm Engine 3 Torque: Approx. 230 lb-ft @ 3200 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Cooling System Cooling Type: Liquid-Cooled 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Codes: A604, 41TE, 42LE (depending on engine and build) Optional Optional Transmissions: N/A (All models equipped with automatic) Features Transmission Control: Electronic pressure control and overdrive. Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler Mopar) Transmission Fluid Capacity: Approx. 7.5 - 8.5 Quarts (17-19 Pints) for dry fill (check specific engine/transmission combination) 📐 Dimensions Exterior Wheelbase: 112.1 inches Length: 179.1 inches (Standard Wheelbase), 190.6 inches (Long Wheelbase - Grand Voyager) Width: 72.0 inches Height: 67.5 inches Interior Passenger Capacity: 7 Passengers (typical configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 38 cubic feet Cargo Volume Max: Approx. 140 cubic feet (with rear seats removed) Weights Curb Weight Est: 3700 - 4200 lbs (depending on engine and trim) Gross Vehicle Weight Rating Gvw: Approx. 5800 - 6000 lbs 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4 Stars (1998) NHTSA Frontal Passenger: 4 Stars (1998) NHTSA Side Driver: 3 Stars (1998) NHTSA Side Passenger: 3 Stars (1998) Active Features ABS: Anti-lock Braking System (ABS) available, standard on some trims. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seatbelts for all outboard seating positions, lap belts for center seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Available Infinity premium sound system. Climate Control: Manual climate control standard, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Standard cruise control. Traction Control: Traction control system available on some models. Connectivity Power Features: Power windows, power door locks, power mirrors available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (synthetic oil recommended), or 3,000 miles (conventional oil). Air Filter Replacement: Every 30,000 miles or as needed based on conditions. Spark Plug Replacement: Every 100,000 miles (platinum or iridium...
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