🏷️ Basic Information Identification Make: Chrysler Model: Voyager Model Years Covered: 2002, 2003, 2004 Codes Chassis Code: NS (North America), RS (Europe) 👋 Introduction Market Position Segment: Minivan Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Villager. Key Features Unique Selling Points: Spacious interior, flexible seating configurations, comfortable ride, available Stow 'n Go seating (later generations, but the foundation was built in this era). Target Audience Users: DIY mechanics, professional technicians, fleet maintenance managers. 📋 Manual Details Coverage Areas Service And Repair: Comprehensive engine, transmission, chassis, electrical, and bodywork service and repair instructions. Page Count Estimated Page Count: 1500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (3.3L V6 OHV, 3.8L V6 OHV), transmission (4-speed automatic - 41TE/42LE), fuel system, exhaust system. Chassis: Suspension (front struts, rear torsion beam), steering system (power steering), braking system (ABS, front disc, rear drum/disc). Electrical: Wiring diagrams, charging system, ignition system, lighting, instruments, HVAC controls, power windows, power locks, entertainment system. Body: Body structure, exterior panels, interior trim, doors, glass, seat mechanisms, sliding doors, liftgate. Procedures Included Maintenance: Oil changes, filter replacements, coolant service, brake fluid flush, tune-ups, spark plug replacement, belt replacement. Repair And Rebuild: Engine overhaul, transmission service/rebuild, brake caliper replacement, suspension component replacement, steering rack replacement. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), sensor testing, electrical system diagnostics. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Detailed diagnostic procedures, torque specifications, component testing, disassembly and reassembly of all major vehicle systems. 📊 Manual Specifications File Format PDF Quality: High-resolution scans, text-searchable content for efficient navigation. Print Quality Printability: Printable pages for on-the-go use in the workshop. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Displacement: ECL (3.3L V6 OHV 12-valve) Bore X Stroke: 93.0 mm x 81.0 mm (3.3L) Compression Ratio: 9.3:1 (3.3L) Horsepower Net @ Rpm: 180 hp @ 5000 rpm (3.3L) Torque Lb-Ft @ Rpm: 210 lb-ft @ 3600 rpm (3.3L) Optional Engine Engine Code Displacement: EGA (3.8L V6 OHV 12-valve) Horsepower Net @ Rpm: 190 hp @ 5000 rpm (3.8L) Torque Lb-Ft @ Rpm: 230 lb-ft @ 3600 rpm (3.8L) Fuel System Type: Sequential Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline, 87 Octane minimum Ignition System Type: Distributorless Ignition System (DIS) with individual ignition coils. Cooling System Coolant Type: Mopar Antifreeze/Coolant (ethylene glycol based, HOAT type). Lubrication System Oil Type: SAE 5W-30 Synthetic or Conventional (Chrysler MS-6395) 🔧 Transmission Standard Type: 4-speed Automatic Transaxle (41TE/42LE) Optional Type: N/A Features Overdrive: Yes (4th gear) Fluid Type: Chrysler ATF+4 (MS-9602) Fluid Capacity: Approximately 9.5 quarts (9.0 liters) for complete fill. 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 193.7 inches (4920 mm) Width: 76.9 inches (1953 mm) Height: 68.3 inches (1735 mm) Weights Curb Weight Est: 4,100 - 4,300 lbs (1860 - 1950 kg) depending on configuration. Cargo Cargo Volume Behind 3Rd Row: Approx. 15 cubic feet Cargo Volume Behind 2Nd Row: Approx. 70 cubic feet Cargo Volume Max With Seats Folded: Approx. 140 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2002 Model) NHTSA Front Impact Passenger: 4 Stars (2002 Model) IIHS Frontal Offset: Good (2002 Model) Active Features ABS: Standard on all models. Traction Control: Optional on some models. Passive Features Airbags: Front driver and passenger airbags. Optional side airbags (SRS). Seat Belts: Three-point seat belts in all seating positions. Load limiters on front seats. Child Safety Anchors: LATCH (Lower Anchors and Tethers for Children) system in second row. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player, cassette player (optional). Sirius Satellite Radio available on higher trims. Rear Entertainment: Optional rear-seat entertainment system with a flip-down screen and wireless headphones available on some models. Driver Assistance Cruise Control: Standard on most models. Keyless Entry: Optional remote keyless entry system. Connectivity Power Accessories: Power windows, power door locks, power mirrors are common features, with power driver/passenger seats available. 🔧 Maintenance Service Intervals Oil And Filter: Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first. Check manual for specific severe service recommendations. Air Filter Replacement: Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed, based on driving conditions. Spark Plug Replacement: 30,000 to 60,000 miles (48,000 to 96,000 km) depending on spark plug type (copper vs. platinum/iridium). Transmission Fluid Change: Every 30,000 to 60,000 miles (48,000 to 96,000 km) or according to severe service recommendations. Crucial for longevity of the 41TE/42LE transmission. Fluid Specifications Engine Oil: Chrysler MS-6395, SAE 5W-30. Transmission Fluid: Chrysler ATF+4 (MS-9602). Coolant: Mopar Antifreeze/Coolant (ethylene glycol based, HOAT type). Brake Fluid: DOT 3. Known Issues Transmission Slippage:...