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2006 Citroen C4 2.0 i Service & Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Citroรซn Model: C4 Year: 2006 Engine: 2.0 i (EW10J4) Codes Platform: PSA PF2 Chassis Code: LC ๐Ÿ‘‹ Introduction Market Position Segment: Compact family car (C-segment) Target Audience: European market, general consumers, fleet operators Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel Astra, Peugeot 307 Key Features Design Philosophy: Distinctive styling, emphasis on comfort and ride quality, innovative features Unique Selling Points: Semi-independent rear suspension (early models), distinctive interior design, focus on aerodynamic efficiency ๐Ÿ“‹ Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: Over 1500 Manual Type Manual Type: Service & Repair Manual Language Language: English Format Format: Digital (likely PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, connecting rods, crankshaft, timing system (belts/chains), lubrication system, cooling system Engine Management: Fuel injection system (EFI), ignition system, emissions control, ECU diagnostics, sensors and actuators Transmission Manual: Manual gearbox components, clutch, driveshafts, linkages, fluid changes Transmission Automatic: Automatic gearbox (if applicable, e.g., AL4) components, torque converter, valve body, electronic control, fluid changes Brakes: Hydraulic system, ABS, EBD, brake discs, pads, calipers, lines, master cylinder, vacuum booster, parking brake Suspension: Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), wheel alignment specifications Steering: Power steering system (hydraulic or electric), steering rack, column, tie rods, wheel alignment Electrical System: Battery, charging system (alternator), starting system, lighting system, wiring diagrams, fuse/relay identification and testing Body And Chassis: Body panel removal/installation, doors, windows, locks, interior trim, chassis structural components, corrosion protection HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant handling, cabin filter replacement Infotainment And Electronics: Radio, navigation system (if equipped), instrument cluster, warning lights, multiplexing (CAN bus) architecture basics Procedures Included Maintenance Procedures: Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, fluid level checks and top-ups, brake fluid flush Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for engine, transmission, brakes, electrical systems Repair Procedures: Detailed step-by-step repair instructions for all major components and systems, including torque specifications Diagnostic Procedures: OBD-II fault code interpretation, live data stream analysis, sensor testing, actuator testing, ECU relearn procedures Component Replacement: Step-by-step guidance for replacing parts such as alternators, starters, fuel pumps, radiators, water pumps, CV joints, etc. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth Of Coverage: Vehicle-specific, technician-level detail Diagnostics Focus: Advanced diagnostics and troubleshooting methodologies Rebuild Information: Comprehensive information for engine and transmission overhauls ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High resolution, suitable for printing Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) Searchability Text Searchability: Searchable text content โš™๏ธ Engine Specifications Primary Engine Engine Code: EW10J4 (or variations) Engine Type: Inline 4-cylinder, naturally aspirated Displacement: 1997 cc Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 10.8:1 Valve Train: DOHC, 16 valves Performance Horsepower Hp: 138 PS (136 bhp; 101 kW) at 6000 rpm Torque Nm: 192 Nm (142 lb-ft) at 4000 rpm Fuel System Fuel Injection: Multi-point fuel injection (MPI) Fuel Type: Unleaded petrol (95 RON recommended) Emission Standard: Euro IV ๐Ÿ”ง Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic (AL4) Features Automatic Features: Tiptronic sequential gear selection ๐Ÿ“ Dimensions Exterior Length Mm: 4260 mm (Hatchback), 4431 mm (Coupe) Width Mm: 1773 mm Height Mm: 1475 mm Wheelbase Mm: 2605 mm Weights Curb Weight Kg: Approx. 1300-1350 kg (depending on configuration) ๐Ÿ›ก๏ธ Safety Features Ratings Euro Ncap Rating: 5 Stars (for the C4 family in general, achieved in 2005) Active Features Active Safety Systems: ABS with EBD (Electronic Brakeforce Distribution), Emergency Brake Assist (EBA), ESP (Electronic Stability Program) often optional or standard on higher trims Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), three-point seatbelts with pretensioners and load limiters, ISOFIX child seat anchors, anti-whiplash front headrests ๐Ÿ’ก Technology Features Infotainment Infotainment Systems: Radio-CD player, optional navigation system (e.g., RT3), MP3 compatibility Driver Assistance Driver Assistance Features: Cruise control, speed limiter, parking sensors (optional) Connectivity Connectivity Options: Bluetooth hands-free calling (optional), USB interface (later models or aftermarket) Interior Tech Unique Interior Features: Fixed-center steering wheel hub (initially on some models), digital instrument cluster, adjustable ambient lighting ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 15,000 km or 1 year (whichever comes first), or 20,000 km for extended life oils (check manual) Timing Belt Replacement: Typically 120,000 km or 5 years, but critically important to verify based on engine variant and manual specific recommendations. Fluid Specifications Engine Oil Specification: API SN/CF, ACEA A3/B4 or A5/B5, SAE 5W-40, 5W-30 (refer to manual for precise grade based on climate and usage) Coolant Specification: PSA S71 2103 (Antifreeze/Coolant, Blue) Brake Fluid Specification: DOT 4 (or DOT 4 LV for vehicles with ESP) Transmission Fluid Manual: API GL-4, SAE 75W-80 Transmission Fluid Automatic: ATF...
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2006 Citroen C4 2.0 i Service & Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Citroรซn
Model:
C4
Year:
2006
Engine:
2.0 i (EW10J4)
Codes
Platform:
PSA PF2
Chassis Code:
LC
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact family car (C-segment)
Target Audience:
European market, general consumers, fleet operators
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel Astra, Peugeot 307
Key Features
Design Philosophy:
Distinctive styling, emphasis on comfort and ride quality, innovative features
Unique Selling Points:
Semi-independent rear suspension (early models), distinctive interior design, focus on aerodynamic efficiency
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
Over 1500
Manual Type
Manual Type:
Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, pistons, connecting rods, crankshaft, timing system (belts/chains), lubrication system, cooling system
Engine Management:
Fuel injection system (EFI), ignition system, emissions control, ECU diagnostics, sensors and actuators
Transmission Manual:
Manual gearbox components, clutch, driveshafts, linkages, fluid changes
Transmission Automatic:
Automatic gearbox (if applicable, e.g., AL4) components, torque converter, valve body, electronic control, fluid changes
Brakes:
Hydraulic system, ABS, EBD, brake discs, pads, calipers, lines, master cylinder, vacuum booster, parking brake
Suspension:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), wheel alignment specifications
Steering:
Power steering system (hydraulic or electric), steering rack, column, tie rods, wheel alignment
Electrical System:
Battery, charging system (alternator), starting system, lighting system, wiring diagrams, fuse/relay identification and testing
Body And Chassis:
Body panel removal/installation, doors, windows, locks, interior trim, chassis structural components, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant handling, cabin filter replacement
Infotainment And Electronics:
Radio, navigation system (if equipped), instrument cluster, warning lights, multiplexing (CAN bus) architecture basics
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, fluid level checks and top-ups, brake fluid flush
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for engine, transmission, brakes, electrical systems
Repair Procedures:
Detailed step-by-step repair instructions for all major components and systems, including torque specifications
Diagnostic Procedures:
OBD-II fault code interpretation, live data stream analysis, sensor testing, actuator testing, ECU relearn procedures
Component Replacement:
Step-by-step guidance for replacing parts such as alternators, starters, fuel pumps, radiators, water pumps, CV joints, etc.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth Of Coverage:
Vehicle-specific, technician-level detail
Diagnostics Focus:
Advanced diagnostics and troubleshooting methodologies
Rebuild Information:
Comprehensive information for engine and transmission overhauls
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
Searchability
Text Searchability:
Searchable text content
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
EW10J4 (or variations)
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
1997 cc
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
10.8:1
Valve Train:
DOHC, 16 valves
Performance
Horsepower Hp:
138 PS (136 bhp; 101 kW) at 6000 rpm
Torque Nm:
192 Nm (142 lb-ft) at 4000 rpm
Fuel System
Fuel Injection:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded petrol (95 RON recommended)
Emission Standard:
Euro IV
๐Ÿ”ง Transmission
Standard
Standard Transmission Type:
5-speed Manual
Optional
Optional Transmission Type:
4-speed Automatic (AL4)
Features
Automatic Features:
Tiptronic sequential gear selection
๐Ÿ“ Dimensions
Exterior
Length Mm:
4260 mm (Hatchback), 4431 mm (Coupe)
Width Mm:
1773 mm
Height Mm:
1475 mm
Wheelbase Mm:
2605 mm
Weights
Curb Weight Kg:
Approx. 1300-1350 kg (depending on configuration)
๐Ÿ›ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the C4 family in general, achieved in 2005)
Active Features
Active Safety Systems:
ABS with EBD (Electronic Brakeforce Distribution), Emergency Brake Assist (EBA), ESP (Electronic Stability Program) often optional or standard on higher trims
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), three-point seatbelts with pretensioners and load limiters, ISOFIX child seat anchors, anti-whiplash front headrests
๐Ÿ’ก Technology Features
Infotainment
Infotainment Systems:
Radio-CD player, optional navigation system (e.g., RT3), MP3 compatibility
Driver Assistance
Driver Assistance Features:
Cruise control, speed limiter, parking sensors (optional)
Connectivity
Connectivity Options:
Bluetooth hands-free calling (optional), USB interface (later models or aftermarket)
Interior Tech
Unique Interior Features:
Fixed-center steering wheel hub (initially on some models), digital instrument cluster, adjustable ambient lighting
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 1 year (whichever comes first), or 20,000 km for extended life oils (check manual)
Timing Belt Replacement:
Typically 120,000 km or 5 years, but critically important to verify based on engine variant and manual specific recommendations.
Fluid Specifications
Engine Oil Specification:
API SN/CF, ACEA A3/B4 or A5/B5, SAE 5W-40, 5W-30 (refer to manual for precise grade based on climate and usage)
Coolant Specification:
PSA S71 2103 (Antifreeze/Coolant, Blue)
Brake Fluid Specification:
DOT 4 (or DOT 4 LV for vehicles with ESP)
Transmission Fluid Manual:
API GL-4, SAE 75W-80
Transmission Fluid Automatic:
ATF LT 71141 (for AL4 gearbox)
Known Issues
Common Problems Engine:
Oil leaks (rocker cover gasket), ignition coil failure, catalytic converter issues
Common Problems Transmission:
Automatic transmission (AL4) solenoid issues, clutch wear on manual transmissions
Common Problems Suspension:
Worn rear suspension bushes, front wishbone bushings
Common Problems Electrical:
Faulty window regulators, instrument panel issues, wiring harness problems
๐Ÿ“š Vehicle History
Brand Heritage
Citroen Heritage:
French manufacturer with a history of innovation in suspension, comfort, and design (e.g., DS, SM, 2CV).
Model Evolution
C4 Generation:
First Generation (2004-2010)
Model Positioning:
Replaced the Xsara, positioned as a more modern and stylish alternative.
Production
Manufacturing Locations:
France (Mulhouse), Spain (Vigo), Egypt, Russia, Argentina
๐Ÿ† Awards & Recognition
Recognitions
Safety Award:
Euro NCAP 5-star rating
Design Recognition:
Often praised for its avant-garde styling and comfortable interior.
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