CITROEN Evasion 2.2i 16V 2002 Service Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: Évasion Year: 2002 Engine Variant: 2.2i 16V Codes Chassis Code: 2002 Évasion (pre-facelift model also covered by similar manuals, but this specifically targets 2002) Engine Code Hint: Likely an EW series engine, e.g., EW12J4 or similar variant, but the manual will specify the exact code. 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Positioning: A practical and spacious family vehicle designed for comfort and versatility. Competitive Analysis Competitors: Renault Espace, Volkswagen Sharan, Ford Galaxy, Peugeot 806, Fiat Ulysse. Key Features Design Philosophy: Citroën's characteristic avant-garde design, emphasis on comfort (e.g., ride quality), and modular interior. Versatility: Highly adaptable interior with removable and configurable seating for passengers and cargo. 📋 Manual Details Coverage Areas Scope: Complete service, repair, diagnosis, and maintenance for the Citroën Évasion 2.2i 16V 2002. Page Count Estimated Pages: Estimated 1500-2000+ pages (typical for a comprehensive factory service manual in PDF format). Manual Type Type: Official Factory Service & Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, cooling. Engine Management: Fuel injection, ignition system, emissions control, sensors, actuators, ECU diagnosis. Transmission: Manual and automatic transmission service, overhaul, clutch, driveshafts. Brakes: Brake system components, hydraulic system, ABS, EBD, brake pad/disc replacement, bleeding. Suspension: Front and rear suspension, shock absorbers, springs, bushings, wheel alignment. Steering: Power steering system, steering rack, column, linkages. Electrical: Battery, charging system, starter, lighting, power windows, mirrors, central locking, body electronics. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, components. Body And Interior: Body panels, doors, windows, seats, dashboard, trim removal and installation. Chassis And Frame: Frame construction, structural components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, belt inspections/replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common fault finding. Repair: Step-by-step repair procedures for all major components and systems. Overhaul: Complete overhaul procedures for engine, transmission, and other major assemblies. Diagnostics: Fault code interpretation, diagnostic connector locations, scan tool usage guidance. Wiring Schematics: Detailed electrical wiring diagrams for all vehicle systems. Specifications And Tolerances: All essential technical specifications, torque values, clearances, and wear limits. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced engine rebuilds and electrical system diagnostics. Equivalent to dealership technician level. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Fully printable, allowing users to print specific pages or sections as needed. High-resolution for clear diagrams and text. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Features Searchability: Likely text-searchable PDF for quick information retrieval. Zoom Functionality: Yes, allows zooming in on diagrams and text for detailed viewing. Compatibility Software Requirements: Adobe PDF Reader, WinZip or equivalent extraction utility. Operating System Compatibility: Compatible with all versions of Windows and macOS. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated petrol Displacement: 2.2 Liters (2179 cc) Valvetrain: 16 Valves (DOHC - Double Overhead Camshaft) Performance Horsepower Est: Approximately 136-140 PS (metric horsepower) or 134-138 bhp (brake horsepower) at around 5000-5500 RPM. (Manual will provide exact figure). Torque Est: Around 200-210 Nm (Newton-meters) or 147-155 lb-ft at approximately 3500-4000 RPM. (Manual will provide exact figure). Fuel System Injection System: Multi-point electronic fuel injection (MPI). Fuel Type: Unleaded Petrol (Gasoline) Cooling System Coolant Type: Type specified in manual, likely Ethylene Glycol based antifreeze. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (often referred to as AL4 or similar, specific to PSA group). Features Fluid Type Manual: Manual transmission fluid (MTF) specification will be detailed in the manual (e.g., API GL-4/GL-5, specific viscosity). Fluid Type Automatic: Automatic transmission fluid (ATF) specification will be detailed in the manual (e.g., LT 71141 or equivalent). 📐 Dimensions Exterior Length: Approx. 4.63 meters (182.3 inches) Width: Approx. 1.83 meters (72.0 inches) Height: Approx. 1.75 meters (68.9 inches) Weights Curb Weight Est: Around 1600-1700 kg (3527-3748 lbs), depending on configuration and transmission. Gross Vehicle Weight Rating Est: Likely around 2300-2500 kg (5070-5511 lbs). 🛡️ Safety Features Ratings Euro Ncap Rating: The Évasion generally scored 3 stars in early Euro NCAP tests for adult occupant protection. Specific year might vary slightly but this is the general era. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Ebd: Electronic Brakeforce Distribution (EBD) likely standard in conjunction with ABS. Passive Features Airbags: Driver and front passenger airbags as standard. Side airbags and curtain airbags may be optional depending on trim level. Seatbelts: Three-point seatbelts with pre-tensioners for front seats. ISOFIX child seat mounting points. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with speakers. Advanced infotainment options were less common in this era for this segment. Driver Assistance Cruise Control: Optional on some models, controlled via steering wheel...
Detailed electrical wiring diagrams for all vehicle systems.
Specifications And Tolerances:
All essential technical specifications, torque values, clearances, and wear limits.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced engine rebuilds and electrical system diagnostics. Equivalent to dealership technician level.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Fully printable, allowing users to print specific pages or sections as needed. High-resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Features
Searchability:
Likely text-searchable PDF for quick information retrieval.
Zoom Functionality:
Yes, allows zooming in on diagrams and text for detailed viewing.
Compatibility
Software Requirements:
Adobe PDF Reader, WinZip or equivalent extraction utility.
Operating System Compatibility:
Compatible with all versions of Windows and macOS.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated petrol
Displacement:
2.2 Liters (2179 cc)
Valvetrain:
16 Valves (DOHC - Double Overhead Camshaft)
Performance
Horsepower Est:
Approximately 136-140 PS (metric horsepower) or 134-138 bhp (brake horsepower) at around 5000-5500 RPM. (Manual will provide exact figure).
Torque Est:
Around 200-210 Nm (Newton-meters) or 147-155 lb-ft at approximately 3500-4000 RPM. (Manual will provide exact figure).
Fuel System
Injection System:
Multi-point electronic fuel injection (MPI).
Fuel Type:
Unleaded Petrol (Gasoline)
Cooling System
Coolant Type:
Type specified in manual, likely Ethylene Glycol based antifreeze.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (often referred to as AL4 or similar, specific to PSA group).
Features
Fluid Type Manual:
Manual transmission fluid (MTF) specification will be detailed in the manual (e.g., API GL-4/GL-5, specific viscosity).
Fluid Type Automatic:
Automatic transmission fluid (ATF) specification will be detailed in the manual (e.g., LT 71141 or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 4.63 meters (182.3 inches)
Width:
Approx. 1.83 meters (72.0 inches)
Height:
Approx. 1.75 meters (68.9 inches)
Weights
Curb Weight Est:
Around 1600-1700 kg (3527-3748 lbs), depending on configuration and transmission.
Gross Vehicle Weight Rating Est:
Likely around 2300-2500 kg (5070-5511 lbs).
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Évasion generally scored 3 stars in early Euro NCAP tests for adult occupant protection. Specific year might vary slightly but this is the general era.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Ebd:
Electronic Brakeforce Distribution (EBD) likely standard in conjunction with ABS.
Passive Features
Airbags:
Driver and front passenger airbags as standard. Side airbags and curtain airbags may be optional depending on trim level.
Seatbelts:
Three-point seatbelts with pre-tensioners for front seats. ISOFIX child seat mounting points.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with speakers. Advanced infotainment options were less common in this era for this segment.
Driver Assistance
Cruise Control:
Optional on some models, controlled via steering wheel stalks.
Connectivity
Remote Central Locking:
Standard on most models, often with key fob integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,375 miles) or 1 year, whichever comes first. Manual will specify exact interval and oil type.
Timing Belt Interval:
Critical component. Likely around 90,000-120,000 km (56,000-75,000 miles) or 5-6 years. Manual must be consulted for exact timing belt replacement interval and procedure.
Fluid Specifications
Engine Oil Spec:
Likely API SL/SM or ACEA A3/B4, viscosity 5W-40 or 10W-40. Specific grade and capacity detailed in manual.
Coolant Spec:
Long-life coolant (often purple or blue) meeting PSA specifications. Capacity around 7-8 liters. Manual will provide exact type and capacity.
Brake Fluid Spec:
DOT 4 brake fluid. Manual will confirm grade and replacement interval.
Known Issues
Common Problems:
Potential issues include ABS sensor failures, minor electrical gremlins, power window regulators, and specific engine component wear (e.g., oil seals). The manual will detail diagnostics for these.
Maintenance Focus:
Regular maintenance of cooling system, timing belt, and suspension components is crucial for longevity.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën is renowned for innovation in comfort, suspension technology (like Hydractive), and distinctive styling.
Model Evolution
Platform:
Part of the SEACM (Société Européenne d'Automobiles et de Matériel) joint venture with Fiat, Peugeot, and Lancia, sharing the platform with the Fiat Ulysse and Lancia Zeta.
Generation:
First generation (1994-2002). This 2002 model is towards the end of the first generation's lifecycle, possibly with minor updates.
Production
Manufacturing Location:
France (often produced at PSA facilities).
🏆 Awards & Recognition
Recognitions
Awards:
While the Évasion itself may not have specific major 'awards' as a standalone product, the PSA/Fiat MPV platform was a significant joint venture in the European market.
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