CITROEN XSARA CAR Service & Repair Manual (1997 1998 1999 2000)-PDF
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🏷️ Basic Information Identification Make: Citroën Model: Xsara Body Style: Hatchback, Estate (Break), Coupe Generation Generation Code: First Generation (Phase I & II) Codes Chassis Code: N1, N2, N3 👋 Introduction Market Position Market Segment: Compact family car, competing in the C-segment. Competitive Analysis Key Competitors: Ford Focus, Volkswagen Golf, Opel Astra, Renault Mégane, Fiat Bravo. Key Features Design Philosophy: Characterized by innovative design, comfortable ride quality (hydropneumatic suspension on some variants of its predecessor, though less pronounced in Xsara), and practical interiors. Unique Selling Points: Excellent ride comfort and handling balance, spacious interior for its class, distinctive Citroën styling. 📋 Manual Details Coverage Areas Model Years Covered: 1997, 1998, 1999, 2000 Engine Variants Covered: All petrol and diesel engines offered for these model years. Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Comprehensive Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, exhaust systems, cooling system, lubrication system. Transmission Drivetrain: Manual gearbox, automatic gearbox, clutch, driveshafts, differentials. Suspension Steering: Front suspension (MacPherson strut), rear suspension (deformable crossmember with telescopic shock absorbers and coil springs), steering system (hydraulic power steering). Brakes: Front disc brakes, rear drum/disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake hydraulics, parking brake. Electrical Electronics: Battery, charging system, starting system, lighting system, instrument cluster, wipers, horn, infotainment, ECU (Engine Control Unit), body control modules, immobilizer. Body Chassis: Body structure, doors, windows, seats, interior trim, exterior trim, bumpers, chassis components, corrosion protection. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacement. Repair: Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical system diagnostics and repair, body panel repair. Diagnostics: Troubleshooting guides for common issues, diagnostic trouble codes (DTCs) interpretation, wiring diagrams for electrical systems. Component Removal Installation: Detailed step-by-step instructions for removing and installing major components and sub-assemblies. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution diagrams, illustrations, and photographs. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Petrol Engines Offered: 1.4L (TU3JP), 1.6L (TU5JP, TU5JP4), 1.8L (XU7JP4, XU7JP), 2.0L (XU10J4R - 16V, EW10J4 - 16V). Diesel Engines Offered: 1.9L naturally aspirated diesel (XUD7TE), 1.9L turbodiesel (XUD9TE), 2.0L HDi turbodiesel (DW10TD). Performance Example Performance 1.6L: Approx. 90 PS (66 kW) and 135 Nm torque. Example Performance 2.0L Hdi: Approx. 90 PS (66 kW) and 205 Nm torque. Fuel System Fuel Injection Type: Multi-point fuel injection (MPI) for petrol engines, direct injection (common rail for HDi, indirect for older diesels). Fuel Type: Unleaded Petrol (RON 95/98), Diesel Fuel. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 4-speed automatic transmission (AL4 type). Features Clutch Type: Hydraulically operated dry single plate clutch. Transmission Fluid Spec: Refer to manual for specific ATFs (e.g., LT71141 for AL4) and manual gearbox oils (e.g., GL-5). 📐 Dimensions Exterior Example Length Hatchback: Approx. 4130 mm Example Width Hatchback: Approx. 1690 mm Example Height Hatchback: Approx. 1430 mm Cargo Example Boot Volume Hatchback: Approx. 324 liters (expandable with rear seats folded). Weights Example Kerb Weight: Approx. 1100-1250 kg depending on engine and equipment. 🛡️ Safety Features Ratings Euro Ncap Score Phase I: 3 stars (driver & front passenger). Euro Ncap Score Phase Ii: 3 stars (driver & front passenger), improved side impact protection. Active Features Active Safety Features: ABS, EBD, power assisted steering. Passive Features Passive Safety Features: Front airbags, optional side airbags, pre-tensioned seatbelts, collapsible steering column, reinforced safety cell. 💡 Technology Features Infotainment Infotainment System: Basic radio/cassette or CD player, often with steering wheel mounted controls on higher trims. Optional RDS (Radio Data System). Driver Assistance Driver Assistance Features: ABS, EBD. Later models may feature cruise control. Parking sensors were not common. Connectivity Connectivity Options: Limited by era; typically no Bluetooth or USB as standard. Auxiliary input might be available on some aftermarket head units. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 1 year, whichever comes first (check manual for specific engine types). Timing Belt Replacement: Crucial for petrol engines (e.g., 1.6L TU5JP4 typically around 90,000-120,000 km or 5 years). Diesel engines (XUD series) use timing belts, HDi uses a belt. Check manual for exact intervals. Fluid Specifications Engine Oil Spec: API SL/SJ or ACEA A3/B3/B4, viscosity typically 5W-40 or 10W-40 depending on climate. Consult manual for exact spec. Coolant Spec: Antifreeze concentrate with corrosion inhibitors (e.g., PSA approved coolant, typically Ethylene Glycol based). Capacity approx. 6-7 liters. Brake Fluid Spec: DOT 4 (minimum), replace every 2 years....
Ford Focus, Volkswagen Golf, Opel Astra, Renault Mégane, Fiat Bravo.
Key Features
Design Philosophy:
Characterized by innovative design, comfortable ride quality (hydropneumatic suspension on some variants of its predecessor, though less pronounced in Xsara), and practical interiors.
Unique Selling Points:
Excellent ride comfort and handling balance, spacious interior for its class, distinctive Citroën styling.
📋 Manual Details
Coverage Areas
Model Years Covered:
1997, 1998, 1999, 2000
Engine Variants Covered:
All petrol and diesel engines offered for these model years.
Front suspension (MacPherson strut), rear suspension (deformable crossmember with telescopic shock absorbers and coil springs), steering system (hydraulic power steering).
Routine servicing, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacement.
Repair:
Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical system diagnostics and repair, body panel repair.
Diagnostics:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs) interpretation, wiring diagrams for electrical systems.
Component Removal Installation:
Detailed step-by-step instructions for removing and installing major components and sub-assemblies.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs.
Multi-point fuel injection (MPI) for petrol engines, direct injection (common rail for HDi, indirect for older diesels).
Fuel Type:
Unleaded Petrol (RON 95/98), Diesel Fuel.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission (AL4 type).
Features
Clutch Type:
Hydraulically operated dry single plate clutch.
Transmission Fluid Spec:
Refer to manual for specific ATFs (e.g., LT71141 for AL4) and manual gearbox oils (e.g., GL-5).
📐 Dimensions
Exterior
Example Length Hatchback:
Approx. 4130 mm
Example Width Hatchback:
Approx. 1690 mm
Example Height Hatchback:
Approx. 1430 mm
Cargo
Example Boot Volume Hatchback:
Approx. 324 liters (expandable with rear seats folded).
Weights
Example Kerb Weight:
Approx. 1100-1250 kg depending on engine and equipment.
🛡️ Safety Features
Ratings
Euro Ncap Score Phase I:
3 stars (driver & front passenger).
Euro Ncap Score Phase Ii:
3 stars (driver & front passenger), improved side impact protection.
Active Features
Active Safety Features:
ABS, EBD, power assisted steering.
Passive Features
Passive Safety Features:
Front airbags, optional side airbags, pre-tensioned seatbelts, collapsible steering column, reinforced safety cell.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/cassette or CD player, often with steering wheel mounted controls on higher trims. Optional RDS (Radio Data System).
Driver Assistance
Driver Assistance Features:
ABS, EBD. Later models may feature cruise control. Parking sensors were not common.
Connectivity
Connectivity Options:
Limited by era; typically no Bluetooth or USB as standard. Auxiliary input might be available on some aftermarket head units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first (check manual for specific engine types).
Timing Belt Replacement:
Crucial for petrol engines (e.g., 1.6L TU5JP4 typically around 90,000-120,000 km or 5 years). Diesel engines (XUD series) use timing belts, HDi uses a belt. Check manual for exact intervals.
Fluid Specifications
Engine Oil Spec:
API SL/SJ or ACEA A3/B3/B4, viscosity typically 5W-40 or 10W-40 depending on climate. Consult manual for exact spec.
Coolant Spec:
Antifreeze concentrate with corrosion inhibitors (e.g., PSA approved coolant, typically Ethylene Glycol based). Capacity approx. 6-7 liters.
Brake Fluid Spec:
DOT 4 (minimum), replace every 2 years.
Known Issues
Common Problem Suspension:
Rear axle beam bushings wear, leading to 'crabbing' or uneven tyre wear. Deformable crossmember can require refurbishment. Worn suspension arms and drop links.
Common Problem Electrical:
Wiring loom issues, particularly in engine bay. Central locking problems, window regulator failures, instrument cluster faults.
Common Problem Engine:
Oil leaks (sump, rocker cover). Ignition coil packs failure (petrol engines). Injector seal issues (diesel). Thermostat failures. Overheating due to coolant leaks or pump issues.
Common Problem Transmission:
Automatic transmission (AL4) can be temperamental, especially with fluid degradation or actuator issues. Clutch wear.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Citroën has a long history of innovation in automotive engineering, particularly in suspension systems, aerodynamics, and comfort-oriented design.
Model Evolution
Xsara Predecessor:
Replaced the Citroën ZX. Shared its platform with the Peugeot 306.
Facelifts:
Phase I (1997-1999), Phase II (1999-2000, featuring updated styling and interior trim).
Production
Production Period:
1997–2000 (for this manual's coverage), continued until 2006 in some markets.
Manufacturing Locations:
Primarily France, also Spain and other PSA assembly plants.
🏆 Awards & Recognition
Recognitions
European Sales Performance:
The Xsara was a strong seller in many European markets, particularly France, the UK, and Spain.
Ratings
Ride Comfort Awards:
Frequently praised by automotive journalists for its class-leading ride comfort and handling.
Certifications
Manufacturing Standards:
Built to PSA Group's manufacturing quality standards.
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