CITROEN XSARA PICASSO 2.0 HDi 2005 Service Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: Xsara Picasso Year: 2005 Engine: 2.0 HDi (DW10TD) Codes Engine Code: DW10TD Chassis Code: N68 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families and individuals seeking practical, comfortable, and versatile transportation. Competitive Analysis Key Competitors: Renault Scénic, Volkswagen Golf Plus, Opel/Vauxhall Zafira, Ford Focus C-Max. Key Features Practicality: Spacious interior with flexible seating arrangements, ample storage, and a comfortable ride. Design: Distinctive and aerodynamic styling, a hallmark of Citroën's design language. Engine Offering: The 2.0 HDi engine provides a good balance of performance and fuel economy for its class. 📋 Manual Details Coverage Areas Manual Coverage Scope: All Models / Engines / Trim / Transmissions Types for the specified model and year. Page Count Estimated Page Count: N/A (Digital PDF format, content varies but comprehensive). Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: HTML (contained within a PDF for delivery). 📖 Manual Coverage Systems Covered Engine System: Detailed diagnosis, repair, and maintenance of the 2.0 HDi diesel engine, including fuel injection, cooling, lubrication, exhaust, and emissions systems. Chassis System: Covers suspension (front and rear), steering, braking system (including ABS), wheels and tires. Powertrain System: Includes manual and automatic transmission (if applicable for 2.0 HDi), clutch, driveshafts, and differentials. Electrical System: Comprehensive electrical schematics, wiring diagrams, diagnosis of ECUs, lighting, instrumentation, power accessories, and charging/starting systems. Body And Loads: Covers body panel repair, interior trim, doors, windows, seats, heating, ventilation, and air conditioning (HVAC) systems. Procedures Included Routine Maintenance: Step-by-step instructions for oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-ups, spark plug replacement (if applicable), and belt inspection/replacement. Repair Procedures: Detailed guides for engine component replacement (e.g., turbocharger, injectors, glow plugs), transmission servicing, brake caliper/disc replacement, suspension arm replacement, and electrical component troubleshooting. Troubleshooting Diagnostics: Includes diagnostic flowcharts, common fault identification, and procedures for resolving issues across all major vehicle systems. Exploding Views: Provides detailed exploded views and diagrams for accurate identification of parts and assembly sequences. Technical Depth Depth Of Information: Comprehensive, covering from basic scheduled maintenance to advanced mechanical and electrical system repairs, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download - Electronic Delivery) Paper Type Paper Quality: N/A (Digital Format) Compatibility Operating Systems: Windows, Mac, and Linux OS compatible. ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Direct Injection Diesel Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85 mm x 88 mm Compression Ratio: 18.0:1 Performance Horsepower: 90 PS (66 kW; 89 bhp) @ 4000 rpm Torque: 205 Nm (151 lb⋅ft) @ 1750 rpm Fuel System Fuel Injection System: Bosch Common Rail Direct Injection (CRDi) Fuel Type: Diesel Engine Management Engine Control Unit: Bosch EDC15C2 or similar. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (ML5C or similar) Optional Transmission Type Optional: 4-speed Automatic Transmission (AL4 or similar, less common for 2.0 HDi in some markets, but possible). Features Clutch Type: Hydraulically operated, single dry plate clutch. Fluid Specification Manual Transmission Fluid: API GL-4, SAE 75W-80 (e.g., PSA B71 2308 or equivalent). Automatic Transmission Fluid: LF-type fluid (e.g., Mobil ATF LT 71141 or equivalent). 📐 Dimensions Exterior Length: Approx. 4277 mm (168.4 in) Width: Approx. 1751 mm (68.9 in) Height: Approx. 1633 mm (64.3 in) Wheelbase: Approx. 2609 mm (102.7 in) Weights Curb Weight: Approx. 1370 - 1450 kg (depending on configuration) Cargo Luggage Capacity Min: Approx. 550 liters (19.4 cu ft) with rear seats in place. Luggage Capacity Max: Approx. 1970 liters (69.6 cu ft) with rear seats folded. 🛡️ Safety Features Ratings Euroncap Adult Occupant: 4 stars (for 2003 model, representative of the generation). Euroncap Child Occupant: 4 stars (for 2003 model). Euroncap Pedestrian: 2 stars (for 2003 model). Active Features ABS: Standard on most models, likely Bosch 5.7 or similar ABS system. Traction Control: Optional or standard on higher trims (ASR). Passive Features Airbags: Front airbags, optional side airbags, and potentially curtain airbags depending on trim level. Seatbelts: Pre-tensioned front seatbelts with load limiters, three-point rear seatbelts. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with speaker system, steering wheel audio controls common. Navigation: Optional factory fitted satellite navigation system available on higher trims. Driver Assistance Cruise Control: Optional cruise control and speed limiter system. Parking Sensors: Optional rear parking sensors. Connectivity Phone Integration: Optional Bluetooth hands-free kit with compatible phones. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 20,000 km (12,500 miles) or 12 months, whichever comes first (check manual for specific variation). Air Filter Replacement: Recommended every 40,000 km (25,000 miles) or as needed based on operating conditions. Fuel Filter Replacement: Typically every 60,000 km (37,500 miles)...
Families and individuals seeking practical, comfortable, and versatile transportation.
Competitive Analysis
Key Competitors:
Renault Scénic, Volkswagen Golf Plus, Opel/Vauxhall Zafira, Ford Focus C-Max.
Key Features
Practicality:
Spacious interior with flexible seating arrangements, ample storage, and a comfortable ride.
Design:
Distinctive and aerodynamic styling, a hallmark of Citroën's design language.
Engine Offering:
The 2.0 HDi engine provides a good balance of performance and fuel economy for its class.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
All Models / Engines / Trim / Transmissions Types for the specified model and year.
Page Count
Estimated Page Count:
N/A (Digital PDF format, content varies but comprehensive).
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
HTML (contained within a PDF for delivery).
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnosis, repair, and maintenance of the 2.0 HDi diesel engine, including fuel injection, cooling, lubrication, exhaust, and emissions systems.
Chassis System:
Covers suspension (front and rear), steering, braking system (including ABS), wheels and tires.
Powertrain System:
Includes manual and automatic transmission (if applicable for 2.0 HDi), clutch, driveshafts, and differentials.
Electrical System:
Comprehensive electrical schematics, wiring diagrams, diagnosis of ECUs, lighting, instrumentation, power accessories, and charging/starting systems.
Body And Loads:
Covers body panel repair, interior trim, doors, windows, seats, heating, ventilation, and air conditioning (HVAC) systems.
Procedures Included
Routine Maintenance:
Step-by-step instructions for oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-ups, spark plug replacement (if applicable), and belt inspection/replacement.
Repair Procedures:
Detailed guides for engine component replacement (e.g., turbocharger, injectors, glow plugs), transmission servicing, brake caliper/disc replacement, suspension arm replacement, and electrical component troubleshooting.
Troubleshooting Diagnostics:
Includes diagnostic flowcharts, common fault identification, and procedures for resolving issues across all major vehicle systems.
Exploding Views:
Provides detailed exploded views and diagrams for accurate identification of parts and assembly sequences.
Technical Depth
Depth Of Information:
Comprehensive, covering from basic scheduled maintenance to advanced mechanical and electrical system repairs, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download - Electronic Delivery)
Paper Type
Paper Quality:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows, Mac, and Linux OS compatible.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Turbocharged Direct Injection Diesel
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85 mm x 88 mm
Compression Ratio:
18.0:1
Performance
Horsepower:
90 PS (66 kW; 89 bhp) @ 4000 rpm
Torque:
205 Nm (151 lb⋅ft) @ 1750 rpm
Fuel System
Fuel Injection System:
Bosch Common Rail Direct Injection (CRDi)
Fuel Type:
Diesel
Engine Management
Engine Control Unit:
Bosch EDC15C2 or similar.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (ML5C or similar)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (AL4 or similar, less common for 2.0 HDi in some markets, but possible).
Features
Clutch Type:
Hydraulically operated, single dry plate clutch.
Fluid Specification
Manual Transmission Fluid:
API GL-4, SAE 75W-80 (e.g., PSA B71 2308 or equivalent).
Automatic Transmission Fluid:
LF-type fluid (e.g., Mobil ATF LT 71141 or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 4277 mm (168.4 in)
Width:
Approx. 1751 mm (68.9 in)
Height:
Approx. 1633 mm (64.3 in)
Wheelbase:
Approx. 2609 mm (102.7 in)
Weights
Curb Weight:
Approx. 1370 - 1450 kg (depending on configuration)
Cargo
Luggage Capacity Min:
Approx. 550 liters (19.4 cu ft) with rear seats in place.
Luggage Capacity Max:
Approx. 1970 liters (69.6 cu ft) with rear seats folded.
🛡️ Safety Features
Ratings
Euroncap Adult Occupant:
4 stars (for 2003 model, representative of the generation).
Euroncap Child Occupant:
4 stars (for 2003 model).
Euroncap Pedestrian:
2 stars (for 2003 model).
Active Features
ABS:
Standard on most models, likely Bosch 5.7 or similar ABS system.
Traction Control:
Optional or standard on higher trims (ASR).
Passive Features
Airbags:
Front airbags, optional side airbags, and potentially curtain airbags depending on trim level.
Seatbelts:
Pre-tensioned front seatbelts with load limiters, three-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with speaker system, steering wheel audio controls common.
Navigation:
Optional factory fitted satellite navigation system available on higher trims.
Driver Assistance
Cruise Control:
Optional cruise control and speed limiter system.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Phone Integration:
Optional Bluetooth hands-free kit with compatible phones.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 20,000 km (12,500 miles) or 12 months, whichever comes first (check manual for specific variation).
Air Filter Replacement:
Recommended every 40,000 km (25,000 miles) or as needed based on operating conditions.
Fuel Filter Replacement:
Typically every 60,000 km (37,500 miles) for diesel engines.
Fluid Specifications
Engine Oil Specification:
ACEA B3/B4, API CF, SAE 5W-40 or 10W-40 (synthetic or semi-synthetic recommended, check specific PSA approval like B71 2291 or B71 2294).
Coolant Specification:
Antifreeze based on ethylene glycol, meeting PSA requirement B71 5110 or equivalent (typically blue or green colored).
Brake Fluid Specification:
DOT 4 (e.g., PSA B71 2372 or equivalent).
Known Issues
Diesel Particulate Filter:
Potential DPF clogging issues on higher mileage vehicles if regeneration cycles are not completed properly.
Glow Plugs:
Glow plug failure can lead to difficult cold starting.
Suspension Components:
Wear of suspension bushes, ball joints, and anti-roll bar links can occur due to age and mileage, leading to knocking noises.
Electrical Gremlins:
Intermittent electrical issues can sometimes arise due to wiring loom degradation or faulty sensors, particularly common in older vehicles.
Ac System:
Leaking AC pipes or condenser failure can impact cooling performance.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën has a long history of innovation in automotive engineering and comfort, particularly with its MPVs and family cars.
Model Evolution
Xsara Picasso Debut:
Introduced in 1999 as Citroën's first compact MPV, it was based on the platform of the Citroën Xsara hatchback.
2005 Model Year:
The 2005 model represents a mid-life update or continued production of the original design, with potential minor cosmetic and equipment revisions.
Production
Production Period:
1999–2010 (Original Xsara Picasso)
Manufacturing Locations:
Primarily manufactured in Vigo, Spain, and also in other PSA Peugeot Citroën plants.
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nominee:
While not a winner, the Xsara Picasso was a strong contender and well-regarded in the compact MPV segment upon its release.
Ratings
Consumer Satisfaction:
Generally received positive reviews for practicality and comfort, though some minor reliability concerns were noted in certain areas over time.
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