Claas Renault Ares 546 556 566 616 626 636 696 Tractor Workshop Service Repair Manual # 1
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🏷️ Basic Information Identification Make: Claas Model: Renault Ares Covered Models: Ares 546, 556, 566, 616, 626, 636, 696, (506, 606) Product Name: Claas Renault Ares 546 556 566 616 626 636 696 Tractor Workshop Service Repair Manual # 1 👋 Introduction Market Position Intended Audience: Tractor owners, farm managers, mechanics, agricultural technicians Competitive Analysis Value Proposition: Provides dealer-level technical information, enabling cost savings on repairs and maintenance. Key Features Accessibility: Instant download, viewable on multiple devices (PC, Mac, tablet, smartphone) Instructional Quality: Step-by-step instructions with detailed exploded pictures 📋 Manual Details Coverage Areas Primary Coverage: Workshop service and repair Page Count Estimated Page Count: High (typically 1000+ pages for comprehensive tractor manuals) Manual Type Type: Workshop Service Repair Manual Primary Purpose: Service and repair of the tractor. Language Language: English (assumed based on product description) Format Digital Format: PDF Accessibility Devices: Windows PC, Mac, Tablet, Smartphone 📖 Manual Coverage Systems Covered Engine: Engine overhaul, diagnostics, fuel system, lubrication, cooling, turbocharging, emissions control Transmission: Powershift, mechanical gearbox, PTO, differential lock, hydraulic systems Hydraulics: Hydraulic pump, valves, cylinders, control systems, hitch, auxiliary hydraulics Electrical System: Wiring diagrams, starter, alternator, battery, lighting, sensors, electronic control units (ECUs) Chassis And Bodywork: Front axle, rear axle, braking system, steering system, cabin, body panels, hitch Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacement, lubrication points Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code identification Repair: Component disassembly, inspection, assembly, and calibration Overhaul: Complete engine, transmission, and hydraulic system rebuilds Steering System: Repair and adjustment of hydrostatic steering system. Braking System Repair: Brake caliper, master cylinder, and brake line service. Air Conditioning System: Troubleshooting and repair of A/C systems (if equipped). Suspension And Axles: Front axle repair, differential adjustments, and bearing services. Control Systems Calibration: Calibration of electronic control units for transmission and hydraulics. Technical Depth Depth Of Information: Comprehensive; covers basic maintenance to advanced diagnostics and complete rebuilds, including exploded views and step-by-step instructions. Torque Specifications: Detailed torque specifications for all critical fasteners. Schematics: Hydraulic schematics, electrical wiring diagrams, and component layout diagrams. Special Tools: Identification and use of specialized tools required for specific repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable on demand (individual pages or entire manual) Binding Type Digital Binding: N/A (Digital download) Paper Type Digital Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel (likely John Deere PowerTech or similar tier engines developed for agriculture) Performance Horsepower Range: Varies by model; Ares 500 series typically 70-100 HP, Ares 600 series typically 100-140 HP Fuel System Injection System: Common Rail Direct Injection (CRDI) or Electronic Unit Injection (EUI) typical for the era. Cooling System Cooling Type: Liquid-cooled Turbocharging Turbocharger: Likely turbocharged and intercooled for improved performance and efficiency. Engine Type Engine Manufacturer: Likely manufactured by John Deere or a similar agricultural engine specialist under license or contract for Renault/Claas. The product description does not explicitly state the engine manufacturer, but the engines used in the Ares series were typically sourced from reputable engine manufacturers. 🔧 Transmission Standard Transmission Transmission Type: Powershift transmission (e.g., 4-speed powershift with clutch-free shifting) Optional Transmission Optional Features: Creep speed options, power shuttle, creeper gears may be available on some configurations. Features Clutch Type: Wet multi-disc clutch for powershift gears. Pto Speeds: Standard PTO speeds (540, 1000 RPM) and potentially ground speed PTO. 📐 Dimensions Exterior Wheelbase Range: Varies by model, typically 2.4 to 2.7 meters for the Ares series. Weights Operating Weight Range: Approximately 4,500 kg to 6,500 kg depending on model and configuration. Gvw Range: Likely up to 8,000 kg or more. 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) as standard, likely with optional enclosed cab meeting safety standards. Active Features Braking System: Hydraulically actuated wet disc brakes, power assisted. Passive Features Cab Features: Seat belts, safety glass, hazard lights, potentially air conditioning and heating. 💡 Technology Features Infotainment Cabin Features: Basic radio and speaker systems were standard; advanced infotainment was less common in this series compared to modern tractors. Driver Assistance Control Systems: Mechanical and hydraulic controls, with electronic control for powershift, PTO, and hydraulic functions. Connectivity Telematics: Limited or no integrated telematics as standard in most models of this era; aftermarket solutions might exist. Electronic Features Diagnostic Ports: On-board diagnostics (OBD) or specific diagnostic connectors for engine and transmission ECUs. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 500-600 operating hours, depending on oil type and operating conditions. Hydraulic Oil Change Interval: Typically every 1200-1500 operating hours. Fluid Specifications Engine Oil Viscosity: SAE 15W-40 (API CI-4 or higher) is a common recommendation. Refer to manual for specific grade and specification. Hydraulic Oil Type: UTTO (Universal Tractor Transmission Oil) or a specific Claas hydraulic fluid meeting certain specifications (e.g., ISO VG 46). Coolant Type: Ethylene Glycol-based antifreeze/coolant, typically a 50/50 mix...
Component disassembly, inspection, assembly, and calibration
Overhaul:
Complete engine, transmission, and hydraulic system rebuilds
Steering System:
Repair and adjustment of hydrostatic steering system.
Braking System Repair:
Brake caliper, master cylinder, and brake line service.
Air Conditioning System:
Troubleshooting and repair of A/C systems (if equipped).
Suspension And Axles:
Front axle repair, differential adjustments, and bearing services.
Control Systems Calibration:
Calibration of electronic control units for transmission and hydraulics.
Technical Depth
Depth Of Information:
Comprehensive; covers basic maintenance to advanced diagnostics and complete rebuilds, including exploded views and step-by-step instructions.
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Schematics:
Hydraulic schematics, electrical wiring diagrams, and component layout diagrams.
Special Tools:
Identification and use of specialized tools required for specific repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable on demand (individual pages or entire manual)
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (likely John Deere PowerTech or similar tier engines developed for agriculture)
Performance
Horsepower Range:
Varies by model; Ares 500 series typically 70-100 HP, Ares 600 series typically 100-140 HP
Fuel System
Injection System:
Common Rail Direct Injection (CRDI) or Electronic Unit Injection (EUI) typical for the era.
Cooling System
Cooling Type:
Liquid-cooled
Turbocharging
Turbocharger:
Likely turbocharged and intercooled for improved performance and efficiency.
Engine Type
Engine Manufacturer:
Likely manufactured by John Deere or a similar agricultural engine specialist under license or contract for Renault/Claas. The product description does not explicitly state the engine manufacturer, but the engines used in the Ares series were typically sourced from reputable engine manufacturers.
🔧 Transmission
Standard Transmission
Transmission Type:
Powershift transmission (e.g., 4-speed powershift with clutch-free shifting)
Optional Transmission
Optional Features:
Creep speed options, power shuttle, creeper gears may be available on some configurations.
Features
Clutch Type:
Wet multi-disc clutch for powershift gears.
Pto Speeds:
Standard PTO speeds (540, 1000 RPM) and potentially ground speed PTO.
📐 Dimensions
Exterior
Wheelbase Range:
Varies by model, typically 2.4 to 2.7 meters for the Ares series.
Weights
Operating Weight Range:
Approximately 4,500 kg to 6,500 kg depending on model and configuration.
Gvw Range:
Likely up to 8,000 kg or more.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) as standard, likely with optional enclosed cab meeting safety standards.
Active Features
Braking System:
Hydraulically actuated wet disc brakes, power assisted.
Passive Features
Cab Features:
Seat belts, safety glass, hazard lights, potentially air conditioning and heating.
💡 Technology Features
Infotainment
Cabin Features:
Basic radio and speaker systems were standard; advanced infotainment was less common in this series compared to modern tractors.
Driver Assistance
Control Systems:
Mechanical and hydraulic controls, with electronic control for powershift, PTO, and hydraulic functions.
Connectivity
Telematics:
Limited or no integrated telematics as standard in most models of this era; aftermarket solutions might exist.
Electronic Features
Diagnostic Ports:
On-board diagnostics (OBD) or specific diagnostic connectors for engine and transmission ECUs.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 500-600 operating hours, depending on oil type and operating conditions.
Hydraulic Oil Change Interval:
Typically every 1200-1500 operating hours.
Fluid Specifications
Engine Oil Viscosity:
SAE 15W-40 (API CI-4 or higher) is a common recommendation. Refer to manual for specific grade and specification.
Hydraulic Oil Type:
UTTO (Universal Tractor Transmission Oil) or a specific Claas hydraulic fluid meeting certain specifications (e.g., ISO VG 46).
Coolant Type:
Ethylene Glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Clutch packs, hydraulic pump wear, electrical connector corrosion, DPF regeneration issues (if applicable to later models).
Diagnostic Challenges:
Electronic system diagnostics can be complex without specialized tools and knowledge, emphasizing the need for this manual.
📚 Vehicle History
Brand Heritage
Heritage Context:
Claas acquired Renault Agriculture in 2003, integrating their tractor lines. The Ares series represents a development of Renault's tractor technology under the Claas brand.
Model Evolution
Series Development:
The Ares series was a mid-range tractor offering from Claas, positioned between the smaller Celtis and larger Axion series. It focused on versatility for arable farming and fieldwork.
Production
Production Period:
The Ares series was produced roughly from the early 2000s to the early 2010s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for individual Ares models are not widely publicized, the series contributed to Claas's reputation for robust and efficient agricultural machinery.
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