🏷️ Basic Information Identification Make: Club Car Model: Carryall / Turf / XRT Series Year: 2004 Codes Vehicle Type: Utility Vehicle (UTV) Powertrain Options: Gasoline and Electric 👋 Introduction Market Position Target Audience: Owners and technicians of 2004 Club Car Carryall, Turf, and XRT utility vehicles. Competitive Analysis Vendor Offering: GearHead Manuals specializes in instant downloadable PDF repair manuals for a wide range of vehicles and equipment. Key Features Download Method: Instant download after payment, no ZIP files, plain PDF. Support: Lifetime Protection Policy for lost or damaged downloads. Ease Of Use: Printable pages, accessible on smart devices for on-the-spot repairs. 📋 Manual Details Coverage Areas Covered Models: 2004 Club Car Turf 1, Turf 2, Turf 2 XRT, Turf 6, Carryall 1, Carryall 2, Carryall 2 Plus, Carryall 2 XRT, Carryall 6 Page Count Estimated Page Count: Not specified, but comprehensive coverage implies several hundred pages. Manual Type Type: Repair, Service, and Shop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine removal/installation, fuel system, lubrication, cooling system, engine specifications, intake & exhaust. Drivetrain Systems: Transmission, drive chain & sprockets. Chassis Systems: Steering system, shocks. Electrical Systems: Complete electrical system diagnostics and repair. Bodywork: Body work and cosmetic repairs. Procedures Included Maintenance Procedures: Routine maintenance, lubrication schedules, fluid checks and changes. Repair Procedures: Engine repair, transmission service, steering adjustments, electrical component replacement. Troubleshooting Procedures: Advanced troubleshooting guides for common and complex issues. Technical Depth Depth: Comprehensive, covering diagnostics, repair, and maintenance from basic to advanced levels. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely searchable text-based PDF for easy navigation. Print Quality Printability: Designed for easy printing of specific pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Varies by model and powertrain. Likely 4-cycle gasoline engines (e.g., Kawasaki engines commonly used by Club Car) and electric motor systems. Performance Horsepower Range: Typically in the 8-25 HP range for gasoline models, with electric models focusing on torque and efficiency. Fuel System Fuel Type: Gasoline (for gasoline models) Carburetion: Likely carbureted fuel delivery for gasoline engines. Lubrication Oil Type: Specific SAE viscosity grade (e.g., SAE 30 or 10W-30) and API service classification will be detailed in the manual. Cooling System Cooling Method: Air-cooled or liquid-cooled, depending on the specific engine model. 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with belt drive is standard for most Club Car utility vehicles of this era. Optional Optional Features: No common optional transmissions for this model range; CVT is the primary system. Features Drive System: Typically rear-wheel drive (RWD) via differential and drive axles. Gear Ratios: CVT inherently provides a wide range of effective gear ratios; specific ratios for high/low range may be detailed. 📐 Dimensions Exterior Overall Length: Varies by model, typically ranging from 90 to 120 inches. Overall Width: Typically around 45-50 inches. Overall Height: Typically around 70-75 inches (with roof). Weights Curb Weight: Varies significantly between gasoline and electric models, typically 800-1200 lbs. Cargo Bed Capacity: Varies by model, with models like Carryall 6 having larger cargo beds. Payload capacities typically 500-1000 lbs. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Utility vehicles are not typically subjected to automotive crash testing standards). Active Features Braking System: Hydraulic drum brakes on rear axle, possibly front disc brakes on some higher-spec models. Parking brake mechanism. Passive Features Occupant Protection: Roll bar (ROPS - Roll Over Protective Structure) is a standard safety feature on most utility vehicles of this era. Lighting: Headlights, taillights, brake lights, and turn signals (depending on model configuration). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio or stereo systems were optional or not widely available on base models of this era. Some may have had basic speaker provisions. Driver Assistance Assistance Features: Limited to basic driver controls; no advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist. Connectivity Connectivity Options: No modern connectivity features like Bluetooth or USB ports were standard on these utility vehicles. 🔧 Maintenance Service Intervals Oil Change: Typically every 50-100 operating hours or annually, detailed in the manual. Air Filter Replacement: As needed based on operating conditions, or at specified intervals (e.g., every 100-200 hours). Spark Plug Replacement: Typically every 500-1000 operating hours for gasoline engines. Belt Inspection Replacement: Regular inspection for wear and tension, replacement based on wear or manufacturer recommendation (e.g., every 500-1000 hours). Fluid Specifications Engine Oil Viscosity: Specific SAE grade (e.g., SAE 30, 10W-30) and API classification as per engine manufacturer recommendations. Transmission Fluid: Specific type and grade for the CVT and differential, detailed in the manual. May include specific gear oil or CVT fluid. Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid for the braking system. Coolant Type: For liquid-cooled engines,...