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Husqvarna TE310 2010 Workshop Repair Service Manual PDF Download
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Basic Information Identification Make: Husqvarna Model: TE310 Year: 2010 Product Type: Workshop Repair Service Manual Introduction Market Position Vehicle Category: Competition Enduro Motorcycle Target Audience: Enthusiast off-road riders and professional...
Type: Motorcycles
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| Basic Information | |
| Identification | |
| Make: | Husqvarna |
| Model: | TE310 |
| Year: | 2010 |
| Product Type: | Workshop Repair Service Manual |
| Introduction | |
| Market Position | |
| Vehicle Category: | Competition Enduro Motorcycle |
| Target Audience: | Enthusiast off-road riders and professional mechanics specializing in European motorcycles. |
| Competitive Analysis | |
| Key Competitors 2010: | KTM EXC-F series, Yamaha WR-F series, Honda CRF-X series, Kawasaki KX-F series, Suzuki RM-Z series. |
| Key Features Vehicle | |
| Engine Design: | Liquid-cooled, 4-stroke, DOHC, single-cylinder, fuel-injected engine optimized for off-road performance. |
| Suspension Performance: | Premium adjustable suspension components designed for robust off-road terrain absorption and control. |
| Handling Characteristics: | Agile chassis and balanced weight distribution for superior maneuverability in technical off-road conditions. |
| Key Features Manual | |
| Manual Purpose: | To provide comprehensive technical guidance for maintenance, repair, and troubleshooting of the Husqvarna TE310 2010. |
| Manual Details | |
| Coverage Areas | |
| Coverage Scope: | All Models/Engines/Trim/Transmissions Typ |
| Page Count | |
| Estimated Page Count: | N/A (typical for dealer service manuals, often several hundred pages) |
| Manual Type | |
| Manual Classification: | Workshop Repair Service Manual |
| Language | |
| Primary Language: | English |
| Format | |
| Digital Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine System: | Comprehensive coverage of the 302cc single-cylinder engine, including top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, pistons), lubrication system, cooling system (liquid cooling), and fuel system. |
| Fuel System: | Detailed information on the fuel injection system, including fuel pump, injectors, throttle body, ECU mapping, and fuel pressure regulation. |
| Ignition System: | Coverage of the electronic ignition system, including spark plug specifications, ignition timing, CDI unit, and troubleshooting. |
| Transmission System: | In-depth coverage of the 6-speed sequential gearbox, including clutch operation, gear selection mechanism, internal gear components, lubrication, and troubleshooting. |
| Suspension System: | Detailed procedures for front telescopic forks (e.g., Marzocchi 45mm or similar, depending on specific sub-model) and rear monoshock (e.g., Sachs or similar), including disassembly, assembly, oil changes, seal replacement, and adjustment. |
| Braking System: | Complete coverage of front and rear hydraulic disc brakes, including brake caliper service, master cylinder overhaul, brake line replacement, fluid bleeding procedures, and pad replacement. |
| Electrical System: | Wiring diagrams, troubleshooting for lighting, charging system (stator, regulator/rectifier), starter motor, battery maintenance, and ECU diagnostics. |
| Chassis And Frame: | Information on frame inspection, fork brace, swingarm, linkage, and steering head bearing service. |
| Wheels And Tires: | Specifications for wheel types, tire sizes, recommended pressures, and bearing maintenance. |
| Procedures Included | |
| Routine Maintenance: | Oil and filter changes, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake system checks, fluid level checks (coolant, brake fluid). |
| Engine Overhaul: | Detailed step-by-step instructions for engine disassembly, component inspection (piston, rings, cylinder bore, valves, crankshaft), and reassembly with torque specifications. |
| Transmission Repair: | Clutch service, gearbox disassembly, gear inspection, shifting mechanism repair, and reassembly procedures. |
| Suspension Rebuild: | Fork seal replacement, fork oil change and level setting, shock absorber service, and linkage bearing service. |
| Electrical Troubleshooting: | Diagnostic procedures for common electrical faults, charging system testing, and starter system checks using wiring diagrams. |
| Fuel System Diagnosis: | Troubleshooting fuel injection issues, injector testing, fuel pressure checks, and ECU diagnostics. |
| Brake Service: | Brake pad replacement, caliper service, master cylinder overhaul, and brake fluid bleeding procedures. |
| Troubleshooting Guides: | Systematic diagnostic flowcharts and common problem resolutions for engine, transmission, electrical, and chassis issues. |
| Technical Depth | |
| Diagnostic Capability: | Advanced diagnostics for engine management, fuel injection, and ignition systems, often requiring specialized tools (though the manual may not detail specific tool requirements). |
| Rebuild Scope: | Complete engine rebuild procedures, including cylinder head porting specifications (if applicable to OE), crankshaft balancing, and critical component measurements. |
| Specification Accuracy: | Precise torque specifications, clearances, fluid capacities, and measurement data for all serviced components. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Typically includes searchable text for efficient navigation and information retrieval. |
| Print Quality | |
| Image Resolution: | High-resolution images and diagrams for clarity. |
| Binding Type | |
| Binding For Download: | N/A (Digital format, no physical binding) |
| Paper Type | |
| Paper Type For Download: | N/A (Digital format, no physical paper type) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 4-stroke |
| Displacement: | 302.4 cc |
| Bore X Stroke: | 72 mm x 73.5 mm |
| Compression Ratio: | 12.8:1 |
| Valve Train: | DOHC, 4 valves |
| Performance | |
| Claimed Horsepower: | Approx. 38-42 hp (Varies based on dyno, tune, and exhaust) |
| Claimed Torque: | Approx. 28-30 Nm (Varies based on dyno, tune, and exhaust) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) - Mikuni D45 (typical for this era) |
| Cooling System | |
| Cooling Method: | Liquid-cooled |
| Lubrication System | |
| Oil Type Specification: | API SG, JASO MA certified motorcycle oil, SAE 10W-40 or 15W-50 recommended (refer to manual for exact spec). |
| Starter | |
| Starting System: | Electric Start |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed sequential gearbox |
| Clutch Type: | Wet, multi-plate |
| Features | |
| Gear Ratios: | Refer to manual for specific gear ratios (e.g., 1st: 2.46, 2nd: 1.75, 3rd: 1.33, 4th: 1.08, 5th: 0.91, 6th: 0.77) |
| Final Drive: | Chain drive |
| Dimensions | |
| Exterior | |
| Wheelbase: | Approx. 1470 mm (57.9 in) |
| Seat Height: | Approx. 950 mm (37.4 in) |
| Weights | |
| Dry Weight: | Approx. 105 kg (231.5 lbs) |
| Wet Weight: | Approx. 117 kg (258 lbs) (with fluids) |
| Fluid Capacities | |
| Fuel Tank Capacity: | Approx. 8.5 Liters (2.25 Gallons) |
| Engine Oil Capacity: | Approx. 1.1 Liters (1.16 Quarts) (Refer to manual for exact capacity with filter change) |
| Coolant Capacity: | Refer to manual for exact capacity |
| Safety Features | |
| Ratings | |
| Vehicle Safety Standards: | Designed to meet off-road competition standards; not typically crash-tested for street use. |
| Active Features | |
| Braking System Features: | Hydraulic disc brakes front and rear for strong stopping power. |
| Passive Features | |
| Frame Construction: | Robust steel frame designed for off-road abuse. |
| Technology Features | |
| Infotainment | |
| Instrumentation: | Digital multi-function display showing speed, RPM, trip meter, clock, and basic indicator lights. |
| Driver Assistance | |
| Electronic Aids: | No electronic rider aids like traction control or ABS, characteristic of this era's dedicated enduro bikes. |
| Connectivity | |
| Diagnostic Ports: | Likely includes a diagnostic connector for ECU access, though specific proprietary diagnostic tools may be required. |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change Interval: | Every 10-15 hours of riding or annually (refer to manual for precise intervals based on usage). |
| Air Filter Cleaning: | Frequent cleaning recommended, especially in dusty conditions (e.g., every 5-10 hours). |
| Spark Plug Inspection: | Every 20-30 hours of riding. |
| Valve Clearance Check: | Every 100-150 hours of riding or annually. |
| Fluid Specifications | |
| Brake Fluid Type: | DOT 4 |
| Coolant Type: | Ethylene glycol-based antifreeze with corrosion inhibitors (refer to manual for specific type and mix ratio). |
| Known Issues | |
| Common Te310 Issues: | Potential for stator failure, regulator/rectifier issues, early model fuel pump inconsistencies, and general wear and tear on clutch plates and suspension components due to off-road use. Crankshaft bearing wear can occur if oil changes are neglected. |
| Parts Availability | |
| Parts Sourcing: | Original Husqvarna parts are available through authorized dealers. Aftermarket support exists, but may be less extensive than for Japanese brands. |
| Vehicle History | |
| Brand Heritage | |
| Husqvarna Legacy: | Husqvarna Motorcycles, founded in Sweden in 1903, has a long and storied history in off-road racing, including motocross and enduro. |
| Model Evolution | |
| Te Series Development: | The TE series represents Husqvarna's commitment to the enduro market, evolving with fuel injection and modern chassis designs. |
| Production | |
| Manufacturing Origin: | Italy (Husqvarna was owned by BMW Motorrad during this period, with production in Italy). |
| Production Years | |
| Relevant Model Years: | 2009-2013 (with updates during this period). |
| Awards & Recognition | |
| Recognitions | |
| Husqvarna Off Road Achievements: | Husqvarna has a strong record of wins and championships in various enduro and off-road racing disciplines globally. |
| Ratings | |
| Motorcycle Reviews 2010: | Generally well-received for its nimble handling and strong engine performance in the enduro segment, often praised for its Italian flair and capability on challenging terrain. |