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Daewoo Fino 1991 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Fino Year: 1991 Codes Chassis Code General: Often referred to by internal Daewoo designations, specific chassis codes are rare in common documentation. 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback/sedan, popular in its time for affordability and basic transportation. Target Audience: First-time car buyers, budget-conscious consumers, and those seeking simple, reliable transportation. Competitive Analysis Key Competitors 1991: Hyundai Excel, Kia Pride (Ford Festiva), Suzuki Swift/Geo Metro, Toyota Tercel. Key Features Design Philosophy: Emphasis on practicality, fuel efficiency, and low manufacturing costs, often with styling influenced by Japanese compact car design of the era. Availability Of Service Data: This manual provides critical, often hard-to-find, technical data essential for maintaining and repairing the Daewoo Fino. 📋 Manual Details Coverage Areas Models Covered: All Daewoo Fino models, including all engine, trim, and transmission variants. Page Count Estimated Page Count: Comprehensive, likely exceeding 500 pages for a full workshop manual. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English (based on typical market distribution for such manuals). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshaft, valve train, cooling system, lubrication system, fuel injection system (mechanical and electronic components). Engine Management: Ignition system, sensor diagnostics (MAP, TPS, ECT, Knock), actuator control, ECU (Engine Control Unit) function and troubleshooting. Transmission: Manual and Automatic transmission service, clutch system, gearbox overhaul, torque converter, shifting mechanisms. Drivetrain: Front-wheel drive system, drive shafts, CV joints, differential. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering knuckles, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, lubrication, bleeding procedures. Brakes: Front and rear disc/drum brake systems, hydraulic circuits, brake fluid, master cylinder, calipers, wheel cylinders, parking brake, ABS (if equipped). Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, component locations. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant charging, compressor, condenser, evaporator, blower motor, ducting. Body And Chassis: Body panel removal and installation, doors, hood, trunk, bumpers, glass, interior trim, chassis components. Diagnostic Troubleshooting: Systematic fault finding procedures for all major systems, including common symptoms and their causes. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid changes, lubrication points. Engine Overhaul: Complete engine rebuild procedures, including torque specifications, clearances, and assembly sequences. Transmission Repair: Detailed steps for repairing manual and automatic transmissions, including clutch replacement and gearbox rebuilding. Brake System Repair: Brake pad/shoe replacement, caliper/wheel cylinder overhaul, rotor/drum machining or replacement, bleeding procedures. Suspension And Steering Repair: Replacement of wear items like ball joints, tie rod ends, bushings, shock absorbers, and steering rack repair. Electrical Component Replacement: Installation and removal of starter motors, alternators, ignition coils, sensors, and other electrical components. HVAC Service: Refrigerant system evacuation and charging, component replacement, leak detection. Body Repair: Procedures for panel alignment, door mechanism adjustments, glass replacement. Troubleshooting Guides: Step-by-step diagnostic trees for identifying and resolving common automotive problems. Technical Depth Depth Of Coverage: Comprehensive from basic preventative maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. Diagnostic Tools Required: Covers standard hand tools, specialized engine tools, multimeter for electrical diagnostics, and potentially basic scan tools for ECU codes. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, crucial for accurate troubleshooting. Torque Specifications: Extensive listing of all critical torque specifications for engine, chassis, and component assembly. Clearances And Tolerances: Precise measurements for engine component clearances, bearing tolerances, and other critical assembly parameters. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely contains searchable text, allowing for quick access to specific information. Print Quality Digital Quality: High-resolution digital reproduction suitable for on-screen viewing and printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder or 4-cylinder gasoline engines, typically carbureted or early multi-point fuel injection. Displacement Common: Approximately 0.8L to 1.5L (e.g., G12S - 1.2L, G13S - 1.3L). Performance Horsepower Range: Typically 50-70 hp depending on engine displacement and tuning. Torque Range: Typically 70-90 Nm depending on engine displacement. Fuel System Fuel Delivery: Carburetor (early models) or Electronic Fuel Injection (EFI) with multi-point injection (MPI). Fuel Type: Unleaded Gasoline Engine Management Ignition System: Distributor-based ignition system with electronic ignition control. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 3-speed Automatic Transmission Features Clutch Type: Dry single-plate clutch (manual transmission) Transmission Fluid Spec: Refer to manual for specific GL ratings for manual and ATF type for automatic. Typically API GL-4 for manual. 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 5-door Hatchback, 4-door Sedan. Wheelbase Approx: 2300-2400 mm (model dependent) Weights Curb Weight Approx: 750-900 kg (model and trim dependent) 🛡️...
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Labels: 1991 Car Daewoo Fino
Daewoo Fino 1991 Workshop Repair Service ManualDaewoo Fino 1991 Workshop Repair Service ManualDaewoo Fino 1991 Workshop Repair Service ManualDaewoo Fino 1991 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Fino
Year:
1991
Codes
Chassis Code General:
Often referred to by internal Daewoo designations, specific chassis codes are rare in common documentation.
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback/sedan, popular in its time for affordability and basic transportation.
Target Audience:
First-time car buyers, budget-conscious consumers, and those seeking simple, reliable transportation.
Competitive Analysis
Key Competitors 1991:
Hyundai Excel, Kia Pride (Ford Festiva), Suzuki Swift/Geo Metro, Toyota Tercel.
Key Features
Design Philosophy:
Emphasis on practicality, fuel efficiency, and low manufacturing costs, often with styling influenced by Japanese compact car design of the era.
Availability Of Service Data:
This manual provides critical, often hard-to-find, technical data essential for maintaining and repairing the Daewoo Fino.
📋 Manual Details
Coverage Areas
Models Covered:
All Daewoo Fino models, including all engine, trim, and transmission variants.
Page Count
Estimated Page Count:
Comprehensive, likely exceeding 500 pages for a full workshop manual.
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English (based on typical market distribution for such manuals).
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshaft, valve train, cooling system, lubrication system, fuel injection system (mechanical and electronic components).
Engine Management:
Ignition system, sensor diagnostics (MAP, TPS, ECT, Knock), actuator control, ECU (Engine Control Unit) function and troubleshooting.
Transmission:
Manual and Automatic transmission service, clutch system, gearbox overhaul, torque converter, shifting mechanisms.
Drivetrain:
Front-wheel drive system, drive shafts, CV joints, differential.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering knuckles, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, lubrication, bleeding procedures.
Brakes:
Front and rear disc/drum brake systems, hydraulic circuits, brake fluid, master cylinder, calipers, wheel cylinders, parking brake, ABS (if equipped).
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, component locations.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant charging, compressor, condenser, evaporator, blower motor, ducting.
Body And Chassis:
Body panel removal and installation, doors, hood, trunk, bumpers, glass, interior trim, chassis components.
Diagnostic Troubleshooting:
Systematic fault finding procedures for all major systems, including common symptoms and their causes.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid changes, lubrication points.
Engine Overhaul:
Complete engine rebuild procedures, including torque specifications, clearances, and assembly sequences.
Transmission Repair:
Detailed steps for repairing manual and automatic transmissions, including clutch replacement and gearbox rebuilding.
Brake System Repair:
Brake pad/shoe replacement, caliper/wheel cylinder overhaul, rotor/drum machining or replacement, bleeding procedures.
Suspension And Steering Repair:
Replacement of wear items like ball joints, tie rod ends, bushings, shock absorbers, and steering rack repair.
Electrical Component Replacement:
Installation and removal of starter motors, alternators, ignition coils, sensors, and other electrical components.
HVAC Service:
Refrigerant system evacuation and charging, component replacement, leak detection.
Body Repair:
Procedures for panel alignment, door mechanism adjustments, glass replacement.
Troubleshooting Guides:
Step-by-step diagnostic trees for identifying and resolving common automotive problems.
Technical Depth
Depth Of Coverage:
Comprehensive from basic preventative maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
Diagnostic Tools Required:
Covers standard hand tools, specialized engine tools, multimeter for electrical diagnostics, and potentially basic scan tools for ECU codes.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, crucial for accurate troubleshooting.
Torque Specifications:
Extensive listing of all critical torque specifications for engine, chassis, and component assembly.
Clearances And Tolerances:
Precise measurements for engine component clearances, bearing tolerances, and other critical assembly parameters.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely contains searchable text, allowing for quick access to specific information.
Print Quality
Digital Quality:
High-resolution digital reproduction suitable for on-screen viewing and printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder or 4-cylinder gasoline engines, typically carbureted or early multi-point fuel injection.
Displacement Common:
Approximately 0.8L to 1.5L (e.g., G12S - 1.2L, G13S - 1.3L).
Performance
Horsepower Range:
Typically 50-70 hp depending on engine displacement and tuning.
Torque Range:
Typically 70-90 Nm depending on engine displacement.
Fuel System
Fuel Delivery:
Carburetor (early models) or Electronic Fuel Injection (EFI) with multi-point injection (MPI).
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Distributor-based ignition system with electronic ignition control.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed Automatic Transmission
Features
Clutch Type:
Dry single-plate clutch (manual transmission)
Transmission Fluid Spec:
Refer to manual for specific GL ratings for manual and ATF type for automatic. Typically API GL-4 for manual.
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 5-door Hatchback, 4-door Sedan.
Wheelbase Approx:
2300-2400 mm (model dependent)
Weights
Curb Weight Approx:
750-900 kg (model and trim dependent)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data from reputable agencies for this specific model and year. Focus is on mechanical safety systems.
Active Features
Active Safety Features:
Standard braking system, potentially optional ABS on later or higher trim models, though unlikely for base 1991.
Passive Features
Passive Safety Features:
Seat belts, reinforced passenger cell (design based on contemporary standards), energy-absorbing steering column.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Likely a single-DIN unit. Speaker count typically 2 or 4.
Driver Assistance
Driver Assistance Features:
Minimal to none. Focus is on fundamental driving dynamics. No electronic driver aids expected.
Connectivity
Connectivity Options:
None. No provisions for Bluetooth, USB, or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval Approx:
Every 5,000 - 7,500 km or 6 months, whichever comes first.
Air Filter Replacement Interval Approx:
Every 15,000 - 20,000 km or annually.
Spark Plug Replacement Interval Approx:
Every 30,000 - 40,000 km.
Timing Belt Replacement Interval Approx:
Crucial! Typically 60,000 - 90,000 km or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Spec:
API SF or SG, SAE 10W-30 or 10W-40 (verify with manual, viscosity may vary based on climate).
Coolant Spec:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. Refer to manual for specific type and color.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid (verify with manual).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, CV joints, exhaust system corrosion, fuel pump reliability (especially with age).
Electrical Gremlins:
Age-related issues with wiring insulation, connectors, and grounds can lead to intermittent faults.
Rust And Corrosion:
As with many vehicles of this era, rust can be a significant issue, particularly in areas with harsh winters or high humidity. Check wheel wells, rocker panels, and subframes.
📚 Vehicle History
Brand Heritage
Daewoo History Context:
Daewoo Motors was a South Korean automobile manufacturer that existed from 1982 to 2011. It was known for producing small to medium-sized cars, often based on licensed designs from other manufacturers.
Model Evolution
Fino Development:
The Daewoo Fino was a rebadged version of the Suzuki Fronte/Alto models, particularly the fifth generation (CM11/CM21). It represented Daewoo's entry into the small car market.
Production
Production Period:
Introduced in South Korea around the late 1980s, with 1991 being a specific model year within its production run.
Manufacturing Locations:
Primarily South Korea, with potential for assembly in other Daewoo international operations.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The Daewoo Fino itself did not receive specific prestigious automotive awards. Its market success was more tied to its affordability and accessibility as a basic transportation option.
Ratings
Reliability Ratings:
Reliability is generally considered average for its class and era. Proper maintenance is key to longevity. Refer to specific consumer reports or owner forums for anecdotal data.
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