Daewoo Lanos 1997 to 2002 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Years Covered: 1997-2002 Codes Vehicle Platform: T100 👋 Introduction Market Position Vehicle Segment: Subcompact Car Manufacturer Strategy: Affordable and practical transportation, targeting emerging markets and budget-conscious buyers. Competitive Analysis Key Competitors: Hyundai Accent, Kia Spectra, Chevrolet Aveo (rebadged), Ford Fiesta (certain markets) Key Features Design Philosophy: Sporty yet practical styling, influenced by European design trends of the era. Value Proposition: Offered a blend of modern features, acceptable performance, and a lower price point compared to established Japanese and European rivals. 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Engine Coverage: 1.5L (A15SMS), 1.6L (A16DMS) Transmission Coverage: 5-Speed Manual, 4-Speed Automatic Body Styles Covered: 3-Door Hatchback, 5-Door Hatchback, 4-Door Sedan Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory Service Manual Content Focus: Repair, Diagnostics, Maintenance, Specifications Language Language: English Format Digital Format: PDF Searchability: Searchable Text Printability: Printable Pages 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Clutch System, Manual Transmission, Automatic Transmission, Drive Axles, Differential Chassis: Steering System, Suspension System (Front & Rear), Brake System (Front & Rear, ABS), Wheels & Tires Electrical: Engine Control Module (ECM), Powertrain Control, Ignition, Fuel Injection, Lighting System, Instrumentation, HVAC Controls, Audio System, Power Accessories (Windows, Locks), SRS (Airbag) System, Fuses & Relays, Wiring Diagrams Body And Trim: Exterior Body Panels, Interior Trim, Doors, Hood, Trunk/Tailgate, Bumpers, Glass, Sealing Procedures Included Scheduled Maintenance: Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses, Fluid Checks & Replacements Engine Repair: Engine Overhaul, Cylinder Head Removal/Installation, Piston/Connecting Rod Service, Crankshaft Service, Valve Train Adjustments Transmission Repair: Manual Transmission Rebuild, Automatic Transmission Rebuild, Clutch Replacement, Torque Converter Service Brake System Service: Brake Pad/Shoe Replacement, Rotor/Drum Service, Caliper/Wheel Cylinder Rebuild, Brake Fluid Flush & Bleed, ABS System Diagnosis Electrical Diagnostics: Troubleshooting Fault Codes, Sensor Testing, Actuator Testing, Wiring Harness Repair, Component Replacement Suspension And Steering: Strut/Shock Absorber Replacement, Ball Joint/Tie Rod End Replacement, Power Steering Pump/Rack & Pinion Service Body And Paint: Panel Replacement, Dent Repair Procedures, Seam Sealer Application, Paint Code Information (general) Heating And Ac: HVAC System Diagnosis, Component Replacement (Compressor, Evaporator, Heater Core), Refrigerant Charging Special Tools: Identification and usage of required special tools for specific repairs Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon issues Technical Depth Depth Level: Comprehensive Factory Level Diagnostic Capabilities: Detailed diagnostic procedures, including component testing and fault code interpretation Rebuilding Procedures: Complete rebuild procedures for major mechanical components (engine, transmission) Wiring Diagrams: Full color, detailed electrical wiring diagrams for all vehicle systems 📊 Manual Specifications File Format File Type: Digital (PDF) Print Quality Image Resolution: High Resolution (suitable for clear viewing and printing) Color Content: Includes color diagrams, schematics, and wiring Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code 1: A15SMS Engine Type 1: Inline-4 Cylinder, SOHC Displacement 1: 1.5 Liters (1498 cc) Bore X Stroke 1: 76.5 mm x 82.5 mm Compression Ratio 1: 9.5:1 Fuel Delivery 1: Multi-point Fuel Injection (MPI) Ignition System 1: Electronic Ignition with Distributorless Ignition System (DIS) on later models Performance Horsepower 1 Rated: 75-86 hp @ 5400-5600 rpm (market dependent) Torque 1 Rated: 112-120 Nm @ 3000-3400 rpm (market dependent) Horsepower 2 Rated: 95-106 hp @ 5800-6000 rpm (market dependent) Torque 2 Rated: 138-145 Nm @ 3600-4000 rpm (market dependent) Engine Code 2 Engine Code 2: A16DMS Engine Type 2 Engine Type 2: Inline-4 Cylinder, DOHC, 16-Valve Displacement 2 Displacement 2: 1.6 Liters (1598 cc) Compression Ratio 2 Compression Ratio 2: 9.5:1 Fuel System Fuel Type Required: Unleaded Gasoline (91 RON minimum) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Optional Optional Transmission Type: 4-Speed Automatic (GM 4T40-E based) Features Clutch Type: Dry Single Plate Clutch (Manual) Automatic Transmission Features: Lock-up torque converter, electronically controlled shifts Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 Gear Oil (check manual for exact spec) Automatic Transmission Fluid: Dexron III or equivalent (check manual for exact spec) 📐 Dimensions Exterior Length: Approx. 4040-4270 mm (Sedan/Hatchback) Width: Approx. 1680 mm Height: Approx. 1430-1440 mm Wheelbase: Approx. 2520 mm Ground Clearance: Approx. 150-160 mm Weights Curb Weight: Approx. 1050-1180 kg (model and trim dependent) Gross Vehicle Weight Rating: Varies by model (refer to vehicle placard) Cargo Trunk Volume Sedan: Approx. 400-450 Liters Cargo Volume Hatchback: Variable, expandable with rear seats folded 🛡️ Safety Features Ratings Crash Test Results: Variable by region and testing agency, generally considered basic for its era. Active Features ABS: Optional on some trims, standard on higher trims or export models. Traction Control: Rarely equipped, not a common feature. Passive Features Airbags: Driver and passenger front airbags standard on most later models; side airbags extremely rare. Seatbelts: Three-point front seatbelts with pre-tensioners, three-point rear seatbelts (center lap belt on some models)....
API GL-4, SAE 75W-90 Gear Oil (check manual for exact spec)
Automatic Transmission Fluid:
Dexron III or equivalent (check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 4040-4270 mm (Sedan/Hatchback)
Width:
Approx. 1680 mm
Height:
Approx. 1430-1440 mm
Wheelbase:
Approx. 2520 mm
Ground Clearance:
Approx. 150-160 mm
Weights
Curb Weight:
Approx. 1050-1180 kg (model and trim dependent)
Gross Vehicle Weight Rating:
Varies by model (refer to vehicle placard)
Cargo
Trunk Volume Sedan:
Approx. 400-450 Liters
Cargo Volume Hatchback:
Variable, expandable with rear seats folded
🛡️ Safety Features
Ratings
Crash Test Results:
Variable by region and testing agency, generally considered basic for its era.
Active Features
ABS:
Optional on some trims, standard on higher trims or export models.
Traction Control:
Rarely equipped, not a common feature.
Passive Features
Airbags:
Driver and passenger front airbags standard on most later models; side airbags extremely rare.
Seatbelts:
Three-point front seatbelts with pre-tensioners, three-point rear seatbelts (center lap belt on some models).
Body Structure:
Designed with crumple zones and a reinforced safety cage for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or single-CD player. Optional CD changer available on higher trims.
Speakers:
Typically 4 or 6 speakers, depending on trim level.
Driver Assistance
Cruise Control:
Optional on higher trims, not widely available.
Connectivity
Bluetooth:
Not available from factory.
Usb Ports:
Not available from factory.
Other Features
Power Windows:
Available on higher trims, manual crank windows standard.
Air Conditioning:
Optional feature, widely appreciated in warmer climates.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or 6-12 months (refer to manual for specific recommendation)
Air Filter Replacement:
Every 15,000-20,000 miles or annually.
Spark Plug Replacement:
Every 30,000-60,000 miles depending on plug type (copper vs. platinum/iridium).
Timing Belt Replacement:
Recommended every 60,000-90,000 miles or 5-7 years for the A15SMS and A16DMS engines (critical for preventing catastrophic engine damage).
Fluid Specifications
Engine Oil Capacity 1 5L:
Approx. 3.7 Liters (with filter)
Engine Oil Capacity 1 6L:
Approx. 3.9 Liters (with filter)
Engine Oil Viscosity:
SAE 10W-30 or 10W-40 (check manual for ambient temperature suitability)
Coolant Type:
Ethylene Glycol based, typically a green or orange coolant (GM specification or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific requirement)
Known Issues
Ignition System:
Premature failure of spark plug wires, ignition coils, and distributor components (on earlier models).
Cooling System:
Leaking water pump, radiator hoses, and thermostat housing.
Suspension:
Wear in ball joints, tie rod ends, and control arm bushings, leading to steering looseness and noise.
Electrical System:
Faulty window regulators, door lock actuators, and sometimes issues with the instrument cluster.
Exhaust System:
Corrosion of exhaust pipes and mufflers, especially in areas with high salt usage.
Engine Performance:
Hesitation or rough idle due to dirty fuel injectors or vacuum leaks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Daewoo Motors Context:
Daewoo Motors was a significant player in the South Korean automotive industry, known for producing a range of vehicles often based on licensed General Motors platforms.
Model Evolution
Linage:
Successor to the Daewoo Espero and Nexia in many markets, positioning as a more modern and European-styled alternative.
Design Collaboration:
Exterior styling by Italdesign Giugiaro, interior design by Daewoo's own design studio.
Production
Manufacturing Locations:
South Korea (main), Poland (Daewoo-FSO), Ukraine (ZAZ), Russia (TagAZ), Vietnam (Vidamotor) - rebadged and assembled in various international locations.
Production Years:
1997-2003 (global production, with regional variations)
Post Daewoo Legacy:
Following GM's acquisition of Daewoo, the Lanos platform was rebadged and sold under various GM brands (e.g., Chevrolet Lanos, Aveo).
🏆 Awards & Recognition
Recognitions
Awards Received:
The Daewoo Lanos generally did not garner significant prestigious automotive awards. Its market success was primarily driven by its value proposition rather than critical acclaim.
Ratings
Consumer Ratings:
Mixed; praised for affordability and decent styling, criticized for build quality inconsistencies and reliability compared to market leaders.
Certifications
Safety Certifications:
Met regional safety standards for its respective markets during its production run.
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