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Daewoo Lanos 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Year: 2002 Codes Chassis Codes: T100 👋 Introduction Market Position Positioning: The Daewoo Lanos was positioned as an affordable, subcompact car offering practical transportation and a European-inspired design, often competing with models like the Ford Fiesta, Opel Corsa, and Chevrolet Aveo (which it later became). Competitive Analysis Competitors 2002: Ford Fiesta, Opel Corsa, Hyundai Accent, Kia Rio, Nissan Sentra, Toyota Echo Key Features Vehicle Features: Reliable powertrain options, comfortable ride for its class, practical interior space, and value-oriented pricing. Manual Value Proposition Value: Provides owners and independent repair shops with the authoritative technical data required for accurate diagnosis, maintenance, and repair, maximizing vehicle longevity and performance. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Pages: Estimated 1500+ pages (based on typical comprehensive service manuals of this era) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 1.5L SOHC (A15SMS), 1.6L DOHC (A16DMS) - detailed diagnostics, overhaul, component testing, specifications Transmission: 5-speed Manual (Getrag-based), 4-speed Automatic (GM-based) - removal, installation, overhaul, adjustment, fluid specifications Drivetrain: Front-wheel drive, CV joints, driveshafts, differential - inspection, service, replacement Suspension: Front McPherson strut, Rear independent torsion beam - diagnostics, component replacement (struts, shocks, bushings, ball joints, tie rods), alignment specifications Steering: Power-assisted rack and pinion - system testing, fluid checks, component replacement, linkage adjustments Brakes: Front Ventilated Discs, Rear Drums (standard) or Discs (optional on some trims) - inspection, pad/shoe replacement, rotor/drum service, caliper/wheel cylinder overhaul, bleeding procedures, ABS system diagnosis (if equipped) Electrical: Complete wiring diagrams, component location, fuse/relay identification, charging system (alternator, battery), starting system, ignition system, lighting, instrumentation, power accessories (windows, locks, mirrors), body control module (BCM) diagnostics HVAC: Heating, Ventilation, Air Conditioning - system components, refrigerant handling, troubleshooting, component replacement (compressor, condenser, evaporator, blower motor), dash disassembly Fuel System: Multi-point fuel injection (MPI), fuel pump, fuel filter, injectors, fuel pressure regulation, emissions control systems (catalytic converter, EVAP) Cooling System: Radiator, thermostat, water pump, coolant hoses, fan operation, pressure testing, fluid specifications Exhaust System: Muffler, catalytic converter, exhaust manifold, pipes - inspection, replacement, gasket details Body: Exterior panel removal/installation (doors, fenders, hood, trunk), interior trim removal, glass replacement, door mechanisms, seals, body repair techniques Chassis: Frame structure, unibody construction, mounting points, corrosion protection Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid level checks and top-offs, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic flowcharts for common symptoms (no-start, poor performance, odd noises, electrical faults), symptom-based fault finding Repair: Step-by-step instructions for component removal, overhaul, installation, and adjustment for all major systems Rebuild: Detailed procedures for engine and transmission overhaul, including torque specifications and component clearances Installation: Guidance on installing replacement parts, accessories, and aftermarket components Specifications: Torque values, clearances, fluid capacities, electrical data, diagnostic trouble codes (DTCs) interpretations Technical Depth Depth: Comprehensive: Covers everything from basic preventative maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and body repair 📊 Manual Specifications File Format Quality: High-resolution PDF, likely scanned from original factory manuals, ensuring clarity of diagrams and text Searchability: Likely text-searchable PDF for quick access to information, depending on scan quality Print Quality Printable: Printable pages for workshop use Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.5 Liters (1498 cc) Engine 1 Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Engine 1 Power: Approximately 75-86 hp @ 5400-5600 rpm (depending on market and specific tune) Engine 1 Torque: Approximately 120-128 Nm @ 3000-3400 rpm Engine 1 Codes: A15SMS Optional Engine Engine 2 Displacement: 1.6 Liters (1598 cc) Engine 2 Configuration: Inline 4-cylinder, DOHC (Double Overhead Camshaft) Engine 2 Power: Approximately 90-106 hp @ 5800-6000 rpm Engine 2 Torque: Approximately 130-145 Nm @ 3400-4000 rpm Engine 2 Codes: A16DMS Fuel System System: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System System: Distributorless Ignition System (DIS) or Distributor-type ignition (depending on specific market/trim) 🔧 Transmission Standard Type: 5-Speed Manual Transmission (likely Getrag derivative) Optional Type: 4-Speed Automatic Transmission (likely GM Hydramatic derivative) Features Manual Fluid: API GL-4, SAE 75W-90 or 80W-90 Gear Oil (Specific part number would be in manual) Automatic Fluid: Dexron III/VI ATF (Automatic Transmission Fluid) (Specific part number would be in manual) 📐 Dimensions Exterior Length: Approx. 4070 mm (Sedan) Width: Approx. 1680 mm Height: Approx. 1430 mm (Sedan) Weights Curb Weight: Approx. 1050 - 1150 kg (depending on body style and equipment) Gross Vehicle Weight Rating: GVWR details specific to model and market available in manual 🛡️ Safety Features Ratings Crash Test Results: Varies by market and testing agency; typically achieved acceptable to moderate ratings in common crash tests of its era. Specific data may not be readily available for all...
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Labels: 2002 Car Daewoo Lanos
Daewoo Lanos 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Year:
2002
Codes
Chassis Codes:
T100
👋 Introduction
Market Position
Positioning:
The Daewoo Lanos was positioned as an affordable, subcompact car offering practical transportation and a European-inspired design, often competing with models like the Ford Fiesta, Opel Corsa, and Chevrolet Aveo (which it later became).
Competitive Analysis
Competitors 2002:
Ford Fiesta, Opel Corsa, Hyundai Accent, Kia Rio, Nissan Sentra, Toyota Echo
Key Features
Vehicle Features:
Reliable powertrain options, comfortable ride for its class, practical interior space, and value-oriented pricing.
Manual Value Proposition
Value:
Provides owners and independent repair shops with the authoritative technical data required for accurate diagnosis, maintenance, and repair, maximizing vehicle longevity and performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Page Count
Estimated Pages:
Estimated 1500+ pages (based on typical comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
1.5L SOHC (A15SMS), 1.6L DOHC (A16DMS) - detailed diagnostics, overhaul, component testing, specifications
Transmission:
5-speed Manual (Getrag-based), 4-speed Automatic (GM-based) - removal, installation, overhaul, adjustment, fluid specifications
Drivetrain:
Front-wheel drive, CV joints, driveshafts, differential - inspection, service, replacement
Suspension:
Front McPherson strut, Rear independent torsion beam - diagnostics, component replacement (struts, shocks, bushings, ball joints, tie rods), alignment specifications
Steering:
Power-assisted rack and pinion - system testing, fluid checks, component replacement, linkage adjustments
Brakes:
Front Ventilated Discs, Rear Drums (standard) or Discs (optional on some trims) - inspection, pad/shoe replacement, rotor/drum service, caliper/wheel cylinder overhaul, bleeding procedures, ABS system diagnosis (if equipped)
Electrical:
Complete wiring diagrams, component location, fuse/relay identification, charging system (alternator, battery), starting system, ignition system, lighting, instrumentation, power accessories (windows, locks, mirrors), body control module (BCM) diagnostics
HVAC:
Heating, Ventilation, Air Conditioning - system components, refrigerant handling, troubleshooting, component replacement (compressor, condenser, evaporator, blower motor), dash disassembly
Fuel System:
Multi-point fuel injection (MPI), fuel pump, fuel filter, injectors, fuel pressure regulation, emissions control systems (catalytic converter, EVAP)
Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan operation, pressure testing, fluid specifications
Exhaust System:
Muffler, catalytic converter, exhaust manifold, pipes - inspection, replacement, gasket details
Body:
Exterior panel removal/installation (doors, fenders, hood, trunk), interior trim removal, glass replacement, door mechanisms, seals, body repair techniques
Chassis:
Frame structure, unibody construction, mounting points, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid level checks and top-offs, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic flowcharts for common symptoms (no-start, poor performance, odd noises, electrical faults), symptom-based fault finding
Repair:
Step-by-step instructions for component removal, overhaul, installation, and adjustment for all major systems
Rebuild:
Detailed procedures for engine and transmission overhaul, including torque specifications and component clearances
Installation:
Guidance on installing replacement parts, accessories, and aftermarket components
Specifications:
Torque values, clearances, fluid capacities, electrical data, diagnostic trouble codes (DTCs) interpretations
Technical Depth
Depth:
Comprehensive: Covers everything from basic preventative maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and body repair
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, likely scanned from original factory manuals, ensuring clarity of diagrams and text
Searchability:
Likely text-searchable PDF for quick access to information, depending on scan quality
Print Quality
Printable:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
1.5 Liters (1498 cc)
Engine 1 Configuration:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Engine 1 Power:
Approximately 75-86 hp @ 5400-5600 rpm (depending on market and specific tune)
Engine 1 Torque:
Approximately 120-128 Nm @ 3000-3400 rpm
Engine 1 Codes:
A15SMS
Optional Engine
Engine 2 Displacement:
1.6 Liters (1598 cc)
Engine 2 Configuration:
Inline 4-cylinder, DOHC (Double Overhead Camshaft)
Engine 2 Power:
Approximately 90-106 hp @ 5800-6000 rpm
Engine 2 Torque:
Approximately 130-145 Nm @ 3400-4000 rpm
Engine 2 Codes:
A16DMS
Fuel System
System:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System
System:
Distributorless Ignition System (DIS) or Distributor-type ignition (depending on specific market/trim)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (likely Getrag derivative)
Optional
Type:
4-Speed Automatic Transmission (likely GM Hydramatic derivative)
Features
Manual Fluid:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil (Specific part number would be in manual)
Automatic Fluid:
Dexron III/VI ATF (Automatic Transmission Fluid) (Specific part number would be in manual)
📐 Dimensions
Exterior
Length:
Approx. 4070 mm (Sedan)
Width:
Approx. 1680 mm
Height:
Approx. 1430 mm (Sedan)
Weights
Curb Weight:
Approx. 1050 - 1150 kg (depending on body style and equipment)
Gross Vehicle Weight Rating:
GVWR details specific to model and market available in manual
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by market and testing agency; typically achieved acceptable to moderate ratings in common crash tests of its era. Specific data may not be readily available for all markets.
Active Features
ABS:
Available on higher trims, optional on some models.
Traction Control:
Not commonly available for this model year.
Passive Features
Airbags:
Driver and passenger airbags standard on most models, side airbags not commonly available.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, three-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD or cassette player. Speaker count and quality vary by trim level.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Aux Input:
Not standard, some aftermarket head units might include it.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. (Consult manual for exact interval and oil type).
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on operating conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type (copper vs. iridium).
Timing Belt Replacement:
Crucial for SOHC and DOHC engines to prevent catastrophic failure. Intervals typically 60,000 - 90,000 miles (96,000 - 144,000 km). (Manual will specify exact interval and part number).
Fluid Specifications
Engine Oil:
API SJ/SL, ILSAC GF-3 or higher. Viscosity: 5W-30 or 10W-40 (refer to manual for climate/application specific recommendations).
Coolant:
Ethylene Glycol-based antifreeze. Mixture of 50% coolant and 50% deionized water. (Specific color or type may be recommended in manual).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Common Problems:
Minor oil leaks (valve cover gasket, oil pan gasket), occasional electrical gremlins (sensors, wiring harness), wear on suspension components (bushings, ball joints), possible premature failure of ignition coils or spark plug wires, potential catalytic converter issues. Timing belt failure can cause severe engine damage.
📚 Vehicle History
Brand Heritage
Daewoo Origin:
Daewoo Motor Company was a South Korean automobile manufacturer, established in 1982, and was part of the larger Daewoo Group. It had partnerships and licensing agreements with General Motors and other international manufacturers, allowing it to produce vehicles based on established platforms.
Model Evolution
Lanos Development:
The Daewoo Lanos (codenamed T100) was developed in the mid-1990s with significant input from Porsche and based on GM platforms. It was designed to be a global car, sold in various markets under different names (e.g., Daewoo Nubira in some markets, and later as Chevrolet Aveo in North America).
Production
Production Period:
1997-2002 (original Daewoo Lanos); continued production in some markets as Chevrolet Aveo until 2004/2005.
Production Locations
Manufacturing Sites:
South Korea (main), also produced under license in other countries like Poland (FSO).
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
The Lanos was generally recognized for its value proposition and affordability rather than winning specific awards or high ratings in critical reviews. Its success was more tied to its market segment and price point.
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