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DAEWOO LANOS 1998 99 2000 01 Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Model Years Covered: 1998, 1999, 2000, 2001 Codes Chassis Code: T100 👋 Introduction Market Position Market Segment: Compact car, economy segment. Competitive Analysis Key Competitors: Chevrolet Cavalier, Ford Escort, Honda Civic, Toyota Corolla, Nissan Sentra, Hyundai Elantra. Key Features Vehicle Attributes: Affordable pricing, practical interior space for its class, available in sedan and hatchback body styles, generally reliable powertrain for the era. Manual Value Proposition Utility For Owners: Enables DIY maintenance, reduces repair costs, aids in understanding vehicle systems, facilitates accurate diagnosis and repair. Utility For Professionals: Quick reference for specifications, procedures, and diagnostic data, useful for independent repair shops and technicians. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair and service information for the Daewoo Lanos (T100 chassis) manufactured between 1998 and 2001. Page Count Estimated Pages: 1000+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical (A15SMS, A16SMS variants), ignition system, fuel system (injection), cooling system, lubrication system, exhaust system, engine management. Transmission: Manual transmission (F13, F15 variants), automatic transmission (4T40-E), clutch system, drive axles, differentials. Brakes: Front disc brakes, rear drum brakes, anti-lock braking system (ABS) if equipped, brake hydraulics, parking brake. Steering: Power steering system, steering column, steering gear/rack and pinion. Suspension: Front MacPherson struts, rear torsion beam/independent suspension (depending on variant), shock absorbers, springs, control arms, sway bars. Electrical: Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM). Body And Trim: Exterior body panels, interior trim, doors, windows, locks, mirrors, bumpers, seating systems. HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, controls. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, passive safety structures. Procedures Included Maintenance Procedures: Oil change, filter replacement, fluid level checks and top-offs, spark plug replacement, air filter replacement, brake fluid flush, coolant flush, belt inspection and replacement. Repair Procedures: Engine overhaul, transmission removal and installation, clutch replacement, brake pad/rotor replacement, suspension component replacement, alternator/starter replacement, fuel pump replacement, radiator replacement, head gasket repair. Troubleshooting Guides: Diagnostic flowcharts for common starting, running, and electrical issues, symptom-based diagnostics. Diagnostics: On-board diagnostics (OBD-II) system information, diagnostic trouble codes (DTCs), sensor testing. Specifications And Tolerances: Torque specifications for critical fasteners, engine component clearances, valve lash adjustments (if applicable), wheel alignment specifications. Technical Depth Depth Of Coverage: Highly detailed, covering complete disassembly, repair, and reassembly of major vehicle components. Includes diagnostic procedures and technical service bulletins (TSBs) if available. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Digital Quality: High-resolution scans with clear text and legible diagrams. Optimized for digital viewing and printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: A15SMS Engine Displacement 1: 1.5 Liters (1498 cc) Engine Configuration 1: Inline 4-cylinder, SOHC Horsepower 1: 75-85 hp (approximate, depending on market tuning) Torque 1: 110-120 Nm (approximate) Secondary Engine Engine Code 2: A16SMS Engine Displacement 2: 1.6 Liters (1598 cc) Engine Configuration 2: Inline 4-cylinder, SOHC Horsepower 2: 85-95 hp (approximate) Torque 2: 125-135 Nm (approximate) Performance Compression Ratio: 9.2:1 (typical) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System Ignition Type: Electronic Ignition (Distributorless Ignition System - DIS, or Distributor type depending on specific market/year) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Transmission Optional Optional Transmission Type: 4-Speed Automatic Transmission (GM 4T40-E) Features Clutch Type: Dry, single-plate clutch Drive Layout: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Wheelbase: 2520 mm (99.2 inches) Length Sedan: 4290 mm (168.9 inches) Length Hatchback: 4025 mm (158.5 inches) Width: 1700 mm (66.9 inches) Height Sedan: 1430 mm (56.3 inches) Height Hatchback: 1410 mm (55.5 inches) Weights Curb Weight: 1050-1150 kg (approximate, depending on configuration) Gross Vehicle Weight Rating: To be specified by specific model variant in manual. 🛡️ Safety Features Ratings NHTSA Rating Us: Not readily available for early models in US market. Euro Ncap Rating: 3 Stars (for early models) Active Features ABS: Optional on some trims Passive Features Airbags: Driver and front passenger airbags standard on most models by 2000 onwards. Side airbags not available. Seatbelts: 3-point front seat belts with pre-tensioners, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player or CD player. Aftermarket upgrades are common. Speaker Configuration: Typically 4 speakers (front and rear). Driver Assistance Cruise Control: Optional on higher trims. Connectivity Auxiliary Input: Not typically standard; aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (typical recommendation). Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 30,000 miles (standard plugs) or 60,000 miles (platinum plugs). Coolant...
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DAEWOO LANOS 1998 99 2000 01 Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Model Years Covered:
1998, 1999, 2000, 2001
Codes
Chassis Code:
T100
👋 Introduction
Market Position
Market Segment:
Compact car, economy segment.
Competitive Analysis
Key Competitors:
Chevrolet Cavalier, Ford Escort, Honda Civic, Toyota Corolla, Nissan Sentra, Hyundai Elantra.
Key Features
Vehicle Attributes:
Affordable pricing, practical interior space for its class, available in sedan and hatchback body styles, generally reliable powertrain for the era.
Manual Value Proposition
Utility For Owners:
Enables DIY maintenance, reduces repair costs, aids in understanding vehicle systems, facilitates accurate diagnosis and repair.
Utility For Professionals:
Quick reference for specifications, procedures, and diagnostic data, useful for independent repair shops and technicians.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and service information for the Daewoo Lanos (T100 chassis) manufactured between 1998 and 2001.
Page Count
Estimated Pages:
1000+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (A15SMS, A16SMS variants), ignition system, fuel system (injection), cooling system, lubrication system, exhaust system, engine management.
Transmission:
Manual transmission (F13, F15 variants), automatic transmission (4T40-E), clutch system, drive axles, differentials.
Brakes:
Front disc brakes, rear drum brakes, anti-lock braking system (ABS) if equipped, brake hydraulics, parking brake.
Steering:
Power steering system, steering column, steering gear/rack and pinion.
Suspension:
Front MacPherson struts, rear torsion beam/independent suspension (depending on variant), shock absorbers, springs, control arms, sway bars.
Electrical:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM).
Body And Trim:
Exterior body panels, interior trim, doors, windows, locks, mirrors, bumpers, seating systems.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, controls.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, passive safety structures.
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, fluid level checks and top-offs, spark plug replacement, air filter replacement, brake fluid flush, coolant flush, belt inspection and replacement.
Repair Procedures:
Engine overhaul, transmission removal and installation, clutch replacement, brake pad/rotor replacement, suspension component replacement, alternator/starter replacement, fuel pump replacement, radiator replacement, head gasket repair.
Troubleshooting Guides:
Diagnostic flowcharts for common starting, running, and electrical issues, symptom-based diagnostics.
Diagnostics:
On-board diagnostics (OBD-II) system information, diagnostic trouble codes (DTCs), sensor testing.
Specifications And Tolerances:
Torque specifications for critical fasteners, engine component clearances, valve lash adjustments (if applicable), wheel alignment specifications.
Technical Depth
Depth Of Coverage:
Highly detailed, covering complete disassembly, repair, and reassembly of major vehicle components. Includes diagnostic procedures and technical service bulletins (TSBs) if available.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Digital Quality:
High-resolution scans with clear text and legible diagrams. Optimized for digital viewing and printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
A15SMS
Engine Displacement 1:
1.5 Liters (1498 cc)
Engine Configuration 1:
Inline 4-cylinder, SOHC
Horsepower 1:
75-85 hp (approximate, depending on market tuning)
Torque 1:
110-120 Nm (approximate)
Secondary Engine
Engine Code 2:
A16SMS
Engine Displacement 2:
1.6 Liters (1598 cc)
Engine Configuration 2:
Inline 4-cylinder, SOHC
Horsepower 2:
85-95 hp (approximate)
Torque 2:
125-135 Nm (approximate)
Performance
Compression Ratio:
9.2:1 (typical)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Electronic Ignition (Distributorless Ignition System - DIS, or Distributor type depending on specific market/year)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual Transmission
Optional
Optional Transmission Type:
4-Speed Automatic Transmission (GM 4T40-E)
Features
Clutch Type:
Dry, single-plate clutch
Drive Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Wheelbase:
2520 mm (99.2 inches)
Length Sedan:
4290 mm (168.9 inches)
Length Hatchback:
4025 mm (158.5 inches)
Width:
1700 mm (66.9 inches)
Height Sedan:
1430 mm (56.3 inches)
Height Hatchback:
1410 mm (55.5 inches)
Weights
Curb Weight:
1050-1150 kg (approximate, depending on configuration)
Gross Vehicle Weight Rating:
To be specified by specific model variant in manual.
🛡️ Safety Features
Ratings
NHTSA Rating Us:
Not readily available for early models in US market.
Euro Ncap Rating:
3 Stars (for early models)
Active Features
ABS:
Optional on some trims
Passive Features
Airbags:
Driver and front passenger airbags standard on most models by 2000 onwards. Side airbags not available.
Seatbelts:
3-point front seat belts with pre-tensioners, 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player. Aftermarket upgrades are common.
Speaker Configuration:
Typically 4 speakers (front and rear).
Driver Assistance
Cruise Control:
Optional on higher trims.
Connectivity
Auxiliary Input:
Not typically standard; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (typical recommendation).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (standard plugs) or 60,000 miles (platinum plugs).
Coolant Flush Interval:
Every 30,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for specific climate recommendations).
Engine Oil Capacity:
Approx. 3.5 - 4.0 liters (3.7 - 4.2 US quarts) with filter change.
Coolant Type:
Ethylene Glycol based antifreeze (typically green) - 50/50 mix with distilled water.
Automatic Transmission Fluid Type:
Dexron III or equivalent (for 4T40-E).
Manual Transmission Fluid Type:
GL-4, SAE 75W-90 Gear Oil.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Dexron II or III (check specific vehicle)
Known Issues
Engine Oil Leaks:
Common areas include valve cover gasket and oil pan gasket.
Cooling System:
Radiator leaks, thermostat failure, and fan motor issues can occur.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear prematurely.
Electrical Gremlins:
Faulty door lock actuators, window regulators, and intermittent electrical issues are reported.
Exhaust System:
Rust and corrosion can lead to leaks in the muffler and pipes.
📚 Vehicle History
Brand Heritage
Daewoo Motors:
Daewoo Motor Company was a South Korean manufacturer, founded in 1982. It was part of the Daewoo Group and had collaborations with General Motors.
Model Evolution
Platform Origin:
Based on the Opel Astra F platform (GM's German subsidiary).
Launch Year:
1997
Production
Manufacturing Locations:
South Korea (main production), Poland (FSO), Vietnam, Uzbekistan, Romania, Russia, Ukraine.
Production End
Production Period:
1997-2008 (globally, with variations by market and rebranding)
Rebranding
Post Gm Acquisition:
Following General Motors' acquisition of Daewoo Motor, the Lanos was rebadged in various markets as the Chevrolet Aveo (first generation) or Pontiac G3.
🏆 Awards & Recognition
Recognitions
Industry Awards:
None specifically notable, as it was an economy-focused vehicle. Its primary success was in affordability and market penetration in emerging economies.
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