Daewoo Lanos 1997-2002 Service Repair Workshop Manual
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The Daewoo Lanos, produced from 1997 to 2002, is a subcompact to compact car recognized for its affordability and practicality, featuring distinctive styling by Giorgetto Giugiaro. Available in 3-door hatchback, 5-door hatchback, and 4-door sedan body styles, it was powered by a range of inline-4 cylinder engines, including 1.3L, 1.5L, and 1.6L displacements, offering horsepower from approximately 75 hp to 106 hp. The Lanos provided a budget-friendly transportation solution, often competing with models like the Ford Escort and Opel Astra, and was manufactured in South Korea with production in various other countries. This comprehensive Service and Repair Workshop Manual for the Daewoo Lanos (model codes T100, T150) covers the applicable production years of 1997 through 2002. The manual details essential maintenance procedures, including oil changes, filter replacements, and timing belt service, alongside in-depth troubleshooting and repair instructions for all major vehicle systems such as the engine, transmission, brakes, suspension, steering, and electrical system. It also provides technical specifications, diagnostic procedures, and information on component replacement, serving as an indispensable resource for owners, mechanics, and technicians to ensure the proper upkeep and repair of the vehicle. 🏷️ Basic Information Identification Make: Daewoo Model: Lanos Codes Model Codes: T100, T150 👋 Introduction Market Position Segment: Subcompact to compact car segment, known for affordability and practicality. Competitive Analysis Key Competitors: Ford Escort, Opel/Vauxhall Astra, Volkswagen Golf, Toyota Corolla, Honda Civic, Hyundai Accent. Key Features Value Proposition: The Daewoo Lanos offered a budget-friendly transportation solution with a surprisingly well-equipped interior for its price point, making it a popular choice in many international markets. Design Origin: Designed by Giorgetto Giugiaro, contributing to its distinctive styling. 📋 Manual Details Coverage Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Approximately 1500-2000 pages (estimated for a comprehensive workshop manual) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system (belts/chains), fuel injection system (mechanical and electrical components). Engine Management: Engine Control Module (ECM) operation, sensor diagnostics (crankshaft position, camshaft position, oxygen, MAP, TPS), actuator diagnostics (injectors, ignition coils), emission control systems (EGR, catalytic converter). Transmission: Manual transmission (gearbox, clutch, linkages) and automatic transmission (torque converter, valve body, planetary gear sets, control systems), shift interlocks, torque specifications, fluid types and capacities. Drivetrain: Front-wheel drive axle shafts, CV joints, differential, propeller shafts (if applicable), wheel bearings. Suspension: Front suspension (struts, springs, control arms, ball joints, bushings, stabilizer bars), rear suspension (torsion beams, trailing arms, shock absorbers, bushings), alignment specifications, wheel alignment procedures. Steering: Power steering system (pump, reservoir, lines, rack and pinion or steering box), manual steering components, steering column, tie rods, universal joints, alignment specifications. Brakes: Front and rear brake systems (disc and drum), brake calipers, rotors, pads, shoes, master cylinder, brake booster, ABS system (components, diagnostics, bleeding procedures), parking brake. Electrical System: Battery, charging system (alternator, starter motor), ignition system (coils, spark plugs, wires), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking, fuses, relays, wiring diagrams. Body And Chassis: Body panels, doors, hood, trunk, bumpers, glass, interior trim, chassis components, rust prevention, corrosion repair, paint codes. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, service procedures, component replacement (compressor, condenser, evaporator, blower motor). Safety Systems: Airbag system (SRS components, diagnostics, replacement), seatbelts, pretensioners. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, tire rotation and balancing. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, starting problems, cooling system leaks, brake noises, and other mechanical failures. Includes symptom-based diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems, including engine rebuilds, transmission overhauls, brake caliper replacement, and suspension component servicing. Diagnostics: Detailed diagnostic flowcharts, OBD-II code explanations, testing procedures for sensors and actuators, electrical circuit testing using multimeters and oscilloscopes. Component Replacement: Instructions for replacing specific parts such as alternators, starters, fuel pumps, water pumps, radiators, CV axles, exhaust systems, window regulators, and more. Calibration And Adjustment: Procedures for wheel alignment, headlight aiming, clutch adjustment, and electronic control unit (ECU) relearning procedures after component replacement. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Quality: High-resolution, clear text and diagrams. Optimized for digital viewing and printing. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) Searchability Text Search: Searchable text for quick access to specific information and keywords. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, SOHC and DOHC configurations Engine Displacement: 1.3L (1349 cc), 1.5L (1498 cc), 1.6L (1598 cc)...
The Daewoo Lanos, produced from 1997 to 2002, is a subcompact to compact car recognized for its affordability and practicality, featuring distinctive styling by Giorgetto Giugiaro. Available in 3-door hatchback, 5-door hatchback, and 4-door sedan body styles, it was powered by a range of inline-4 cylinder engines, including 1.3L, 1.5L, and 1.6L displacements, offering horsepower from approximately 75 hp to 106 hp. The Lanos provided a budget-friendly transportation solution, often competing with models like the Ford Escort and Opel Astra, and was manufactured in South Korea with production in various other countries.
This comprehensive Service and Repair Workshop Manual for the Daewoo Lanos (model codes T100, T150) covers the applicable production years of 1997 through 2002. The manual details essential maintenance procedures, including oil changes, filter replacements, and timing belt service, alongside in-depth troubleshooting and repair instructions for all major vehicle systems such as the engine, transmission, brakes, suspension, steering, and electrical system. It also provides technical specifications, diagnostic procedures, and information on component replacement, serving as an indispensable resource for owners, mechanics, and technicians to ensure the proper upkeep and repair of the vehicle.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Codes
Model Codes:
T100, T150
👋 Introduction
Market Position
Segment:
Subcompact to compact car segment, known for affordability and practicality.
Competitive Analysis
Key Competitors:
Ford Escort, Opel/Vauxhall Astra, Volkswagen Golf, Toyota Corolla, Honda Civic, Hyundai Accent.
Key Features
Value Proposition:
The Daewoo Lanos offered a budget-friendly transportation solution with a surprisingly well-equipped interior for its price point, making it a popular choice in many international markets.
Design Origin:
Designed by Giorgetto Giugiaro, contributing to its distinctive styling.
📋 Manual Details
Coverage
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (estimated for a comprehensive workshop manual)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system (belts/chains), fuel injection system (mechanical and electrical components).
Engine Management:
Engine Control Module (ECM) operation, sensor diagnostics (crankshaft position, camshaft position, oxygen, MAP, TPS), actuator diagnostics (injectors, ignition coils), emission control systems (EGR, catalytic converter).
Transmission:
Manual transmission (gearbox, clutch, linkages) and automatic transmission (torque converter, valve body, planetary gear sets, control systems), shift interlocks, torque specifications, fluid types and capacities.
Front suspension (struts, springs, control arms, ball joints, bushings, stabilizer bars), rear suspension (torsion beams, trailing arms, shock absorbers, bushings), alignment specifications, wheel alignment procedures.
Steering:
Power steering system (pump, reservoir, lines, rack and pinion or steering box), manual steering components, steering column, tie rods, universal joints, alignment specifications.
Brakes:
Front and rear brake systems (disc and drum), brake calipers, rotors, pads, shoes, master cylinder, brake booster, ABS system (components, diagnostics, bleeding procedures), parking brake.
Electrical System:
Battery, charging system (alternator, starter motor), ignition system (coils, spark plugs, wires), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking, fuses, relays, wiring diagrams.
Diagnostic procedures for common drivability issues, electrical faults, starting problems, cooling system leaks, brake noises, and other mechanical failures. Includes symptom-based diagnostics.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems, including engine rebuilds, transmission overhauls, brake caliper replacement, and suspension component servicing.
Diagnostics:
Detailed diagnostic flowcharts, OBD-II code explanations, testing procedures for sensors and actuators, electrical circuit testing using multimeters and oscilloscopes.
Component Replacement:
Instructions for replacing specific parts such as alternators, starters, fuel pumps, water pumps, radiators, CV axles, exhaust systems, window regulators, and more.
Calibration And Adjustment:
Procedures for wheel alignment, headlight aiming, clutch adjustment, and electronic control unit (ECU) relearning procedures after component replacement.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution, clear text and diagrams. Optimized for digital viewing and printing.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
Searchability
Text Search:
Searchable text for quick access to specific information and keywords.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, SOHC and DOHC configurations
Engine Displacement:
1.3L (1349 cc), 1.5L (1498 cc), 1.6L (1598 cc)
Performance
Horsepower Range:
Approx. 75 hp to 106 hp depending on engine and tuning
Torque Range:
Approx. 108 Nm to 145 Nm depending on engine and tuning
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Gasoline (RON 95 recommended)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Automatic Transmission Features:
Torque converter with lock-up clutch, electronic control (on some models).
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan
Length Sedan:
Approx. 4320 mm (169.9 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1430 mm (56.3 in) for sedan, 1440 mm (56.7 in) for hatchback
Weights
Curb Weight:
Approx. 1050-1150 kg (2315-2535 lbs) depending on body style and engine
Gross Vehicle Weight Rating:
Approx. 1500-1600 kg (3307-3527 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Generally mixed results in contemporary crash tests, common for vehicles of its era and price point. Specific ratings vary by market and test protocol. The manual will detail specific safety system repairs.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some models.
Passive Features
Airbags:
Driver and passenger airbags available on higher trims or as options. Seatbelt pretensioners.
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD or cassette player. Speaker configurations vary by trim level.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option.
Connectivity
Power Accessories:
Power windows, power locks, and power mirrors were available features depending on trim and optional packages.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for exact interval based on driving conditions).
Air Filter Replacement:
Every 15,000-20,000 miles (24,000-32,000 km) or as needed based on dusty conditions.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (copper vs. platinum/iridium).
Timing Belt Replacement:
Crucial: Recommended every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause severe engine damage (interference engine).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher. SAE 5W-30 or 10W-40 recommended (check manual for specific viscosity based on climate).
Engine Oil Capacity:
Approx. 3.5-4.0 liters (3.7-4.2 US quarts) with filter change, depending on engine.
Coolant Type:
Ethylene glycol-based antifreeze/coolant. GM Dex-Cool (orange) or equivalent silicate-free coolant recommended for modern systems, or standard green coolant if specified.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron III/VI or equivalent ATF (Automatic Transmission Fluid).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Reliability:
Occasional issues with cooling system (radiator leaks, thermostat failures), ignition system components (coil packs, spark plug wires), and EGR valve clogging.
Transmission Issues:
Manual transmissions generally robust; automatic transmissions can experience wear in valve body or torque converter. Clutch wear is normal with mileage.
Suspension And Steering:
Bushings in control arms and sway bars can wear, leading to noise and vague handling. Power steering pumps and hoses can develop leaks.
Electrical Issues:
Wiring harness issues, alternator failure, and intermittent electrical gremlins can occur with age. Window regulator failures are also common.
Body And Chassis:
Corrosion, particularly in wheel wells, rocker panels, and around window seals, is a common concern in humid or road salt environments.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motor Company, originally a South Korean automobile manufacturer, later acquired by General Motors.
Model Evolution
Predecessor:
Daewoo Nexia (Opel Kadett E based)
Successor:
Daewoo Nubira (later Chevrolet Lacetti/Optra)
Production
Production Period:
1997-2002
Manufacturing Locations:
South Korea (main), and licensed production in other countries like Poland, Russia, Romania, and Vietnam.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While not a recipient of major industry awards, the Lanos was recognized for its affordability and practicality, often scoring well in value-for-money comparisons within its segment during its production years.
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