This manual covers the Barina, Matiz, and Kalos models produced between 1998 and 2008. These vehicles, known for their compact size and fuel efficiency, were designed for urban commuting and everyday transportation. The variants represent re-badged models for the Australian market, following the acquisition of Daewoo. The Kalos, in particular, featured styling input from Italdesign Giugiaro, contributing to its distinctive appearance. These cars typically utilize inline 3-cylinder and inline 4-cylinder petrol engines, ranging from 800cc to 1.4L, offering power outputs from approximately 50 to 95 horsepower. This comprehensive Service Repair Workshop Manual provides detailed information for the maintenance, diagnosis, and repair of your vehicle. It covers all major systems, including the engine, transmission, drivetrain, suspension, steering, brakes, electrical systems, bodywork, and HVAC. The manual includes step-by-step instructions, diagnostic flowcharts, troubleshooting guides, technical specifications, and hundreds of pages of detailed visuals, such as photos, diagrams, and exploded views. Whether you are a DIY enthusiast or a professional mechanic, this resource will empower you to perform scheduled maintenance, address common issues, and complete complex repairs accurately, ultimately saving time and money. 🏷️ Basic Information Identification Make: Holden / Daewoo Model: Barina / Matiz / Kalos Generation Model Years Covered: 1998-2008 👋 Introduction Market Position Target Audience: DIY Enthusiasts, Professional Mechanics, Vehicle Owners Key Features Manual Value: Saves money on repairs, empowers accurate maintenance, aids in diagnostics Content Presentation: Hundreds of pages with detailed visuals 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Completeness: Complete Factory Service Manual Accessibility: Instant Download Licensing: Lifetime Use, No Expiry Compatibility: Windows & MAC Compatible 📖 Manual Coverage Systems Covered Engine: Full Engine Overhaul, Diagnostics, Timing Belt, Lubrication System, Cooling System, Fuel Injection System, Emissions Control Transmission: Manual Transmission (MT) and Automatic Transmission (AT) Repair, Clutch System, Gearbox Overhaul, Fluid Specifications Drivetrain: Front Wheel Drive (FWD) System, Axles, CV Joints, Differential Suspension: Front and Rear Suspension Components, Shock Absorbers, Springs, Bushings, Wheel Alignment Specifications Steering: Power Steering System, Steering Rack, Tie Rods, Wheel Bearings Brakes: Front and Rear Brake Systems (Disc/Drum), ABS System Diagnostics, Brake Fluid Specifications, Master Cylinder, Calipers, Pads, Rotors Electrical: Complete Wiring Diagrams, Battery, Charging System (Alternator, Starter), Ignition System, Lighting, Fuses, Relays, ECU Diagnostics, Sensor Locations Bodywork: Body Panel Removal and Installation, Doors, Bumpers, Hood, Trunk, Glass Replacement, Interior Trim, Body Repair Procedures Heating And Cooling: HVAC System, Air Conditioning (A/C) Service, Heater Core, Radiator, Cooling Fan Operation Fuel System: Fuel Tank, Fuel Pump, Fuel Filter, Fuel Injectors, Evaporative Emissions Control (EVAP) Procedures Included Maintenance: Scheduled Maintenance (Oil Changes, Filter Replacements, Spark Plugs), Fluid Level Checks, Belt Inspections Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting, Common Fault Identification Repair: Component Removal and Installation, Rebuilding Procedures, Adjustment Specifications Diagnostics: On-Board Diagnostics (OBD-II), Trouble Code Interpretation, Sensor Testing Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Detail Level: Step-by-step instructions, detailed photos and diagrams, exploded views 📊 Manual Specifications File Format PDF Quality: High Resolution, Printable Searchable: Yes, Text Searchable PDF Print Quality Printability: Single or Multiple Pages Printable ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-Cylinder and Inline 4-Cylinder Petrol Engines Displacement Options: Likely 800cc, 1.0L, 1.2L, 1.4L (specifics vary by model and market) Performance Horsepower Range: Approximately 50-95 HP (varies by engine and model) Torque Range: Approximately 70-125 Nm (varies by engine and model) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Engine Management ECU Type: Engine Control Unit (ECU) - specific manufacturer and model dependent 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission (MT) Optional Transmission Type Optional: 3-Speed or 4-Speed Automatic Transmission (AT) Features Clutch Type: Dry Single Plate Clutch (Manual Transmission) 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door) Weights Curb Weight Range: Approx. 850 - 1000 kg (varies by model and specification) 🛡️ Safety Features Ratings Crash Test Performance: Refer to manual for specific model year test results; generally basic safety structures for its era. Active Features Anti Lock Brakes: Available on some models/trims (ABS) Passive Features Airbags: Driver and Front Passenger Airbags (standard on later models/higher trims) Seatbelts: Pre-tensioned seatbelts with load limiters 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio with CD Player (optional on some models). Instrument Cluster: Analog gauges for Speedometer, Tachometer, Fuel Level, and Temperature. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 12 months, whichever comes first (refer to manual for precise intervals). Air Filter Replacement: Recommended every 20,000-40,000 km or as needed based on conditions. Spark Plug Replacement: Varies by plug type (copper, platinum, iridium); typically 40,000-100,000 km. Timing Belt Replacement: Crucial maintenance item, typically 60,000-100,000 km or 4-6 years. Non-compliance can lead to catastrophic engine damage due to interference design. Fluid Specifications Engine Oil Type: API SJ/SL or higher, viscosity typically 5W-30 or 10W-40 (check manual for exact specification). Coolant...